• 제목/요약/키워드: Use of Control Charts

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Modern vistas of process control

  • Georgakis, Christos
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 Proceedings of the Korea Automatic Control Conference, 11th (KACC); Pohang, Korea; 24-26 Oct. 1996
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    • pp.18-18
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    • 1996
  • This paper reviews some of the most prominent and promising areas of chemical process control both in relations to batch and continuous processes. These areas include the modeling, optimization, control and monitoring of chemical processes and entire plants. Most of these areas explicitly utilize a model of the process. For this purpose the types of models used are examined in some detail. These types of models are categorized in knowledge-driven and datadriven classes. In the areas of modeling and optimization, attention is paid to batch reactors using the Tendency Modeling approach. These Tendency models consist of data- and knowledge-driven components and are often called Gray or Hybrid models. In the case of continuous processes, emphasis is placed in the closed-loop identification of a state space model and their use in Model Predictive Control nonlinear processes, such as the Fluidized Catalytic Cracking process. The effective monitoring of multivariate process is examined through the use of statistical charts obtained by the use of Principal Component Analysis (PMC). Static and dynamic charts account for the cross and auto-correlation of the substantial number of variables measured on-line. Centralized and de-centralized chart also aim in isolating the source of process disturbances so that they can be eliminated. Even though significant progress has been made during the last decade, the challenges for the next ten years are substantial. Present progress is strongly influenced by the economical benefits industry is deriving from the use of these advanced techniques. Future progress will be further catalyzed from the harmonious collaboration of University and Industrial researchers.

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The 2017 Korean National Growth Charts for children and adolescents: development, improvement, and prospects

  • Kim, Jae Hyun;Yun, Sungha;Hwang, Seung-sik;Shim, Jung Ok;Chae, Hyun Wook;Lee, Yeoun Joo;Lee, Ji Hyuk;Kim, Soon Chul;Lim, Dohee;Yang, Sei Won;Oh, Kyungwon;Moon, Jin Soo
    • Clinical and Experimental Pediatrics
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    • 제61권5호
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    • pp.135-149
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    • 2018
  • Growth charts are curves or tables that facilitate the visualization of anthropometric parameters, and are widely used as an important indicator when evaluating the growth status of children and adolescents. The latest version of the Korean National Growth Charts released in 2007 has raised concerns regarding the inclusion of data from both breastfed and formula-fed infants, higher body mass index (BMI) values in boys, and smaller 3rd percentile values in height-for-age charts. Thus, new growth charts have been developed to improve the previous version. The 2006 World Health Organization Child Growth Standards, regarded as the standard for breastfed infants and children, were introduced for children aged 0-35 months. For children and adolescents aged 3-18 years, these new growth charts include height-for-age, weight-for-age, BMI-for-age, weight-for-height, and head circumference-for-age charts, and were developed using data obtained in 1997 and 2005. Data sets and exclusion criteria were applied differently for the development of the different growth charts. BMI-for-age charts were adjusted to decrease the 95th percentile values of BMI. Criteria for obesity were simplified and defined as a BMI of ${\geq}95th$ percentile for age and sex. The 3rd percentile values for height-for-age charts were also increased. Additional percentile lines (1st and 99th) and growth charts with standard deviation lines were introduced. 2017 Korean National Growth Charts are recommended for the evaluation of body size and growth of Korean children and adolescents for use in clinics and the public health sector in Korea.

A Modified Target Costing Technique to Improve Product Quality from Cost Consideration

  • Wu, Hsin-Hung
    • International Journal of Quality Innovation
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    • 제6권2호
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    • pp.31-45
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    • 2005
  • The target costing technique, mathematically discussed by Sauers, only uses the $C_p$ index along with Taguchi loss function and ${\bar{X}}-R$ control charts to set up goal control limits. The new specification limits derived from Taguchi loss function is linked through the $C_p$ value to ${\bar{X}}-R$ control charts to obtain goal control limits. This study further considers the reflected normal loss function as well as the $C_{pk}$ index along with its lower confidence interval in forming goal control limits. With the use of lower confidence interval to replace the point estimator of the $C_{pk}$ index and reflected normal loss function proposed by Spiring to measure the loss to society, this modified and improved target costing technique would become more robust and applicable in practice. Finally, an example is provided to illustrate how this modified and improved target costing technique works.

The Effect of Estimated Control Limits

  • JaiWook Baik;TaiYon Won
    • Communications for Statistical Applications and Methods
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    • 제5권3호
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    • pp.645-657
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    • 1998
  • During the start-up of a process or in a job-shop environment conventional use of control charts may lead to erroneous results due to the limited number of subgroups used for the construction of control limits. This article considers the effect of using estimated control limits based on a limited number of subgroups. Especially we investigate the performance of $\overline{X}$ and R control charts when the data are independent, and X control chart when the data are serially correlated in terms of average run length(ARL) and standard deviation run length(SDRL) using simulation. It is found that the ARL and SDRL get larger as the number of subgroups used for the construction of the chart becomes smaller.

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지수가중이동평균 관리도의 백분위수 기반 설계 (Percentile-based design of exponentially weighted moving average charts)

  • 구지윤;이재헌
    • 응용통계연구
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    • 제37권2호
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    • pp.177-189
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    • 2024
  • 관리도에서 런길이는 관리 통계량이 관리한계를 벗어날 때까지 관측한 표본의 수로 정의한다. 일반적으로 런길이의 분포는 비대칭이 심하고 변동성이 크기 때문에 평균 런길이만 사용하여 관리도를 설계하고 성능을 평가하는 것은 적절하지 않을 수도 있다. 평균 런길이 기반 설계에 대한 대안으로 이 논문에서는 백분위수를 기반으로 한 관리도의 설계를 소개하고, 이를 지수가중이동평균 관리도의 설계에 적용하는 절차를 제안하고 있다. 이 절차는 백분위수 모수들이 주어진 경우, 모의실험을 통하여 적합된 함수를 사용하여 관리한계의 계수를 설정하는 것이다. 또한 모의실험을 수행하여 제안된 설계 절차를 평균 런길이 기반 설계와 비교하고 평가하였다. 모의실험 결과, 제안된 절차는 이상상태에서 탐지 능력은 거의 유지하면서 관리상태에서의 성능을 향상시킨다는 사실을 확인할 수 있었다.

Multivariate EWMA Control Chart for Means of Multiple Quality Variableswith Two Sampling Intervals

  • Chang, Duk-Joon;Heo, Sunyeong
    • 통합자연과학논문집
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    • 제5권3호
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    • pp.151-156
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    • 2012
  • Because of the equivalence between control chart procedures and hypothesis testing, we propose to use likelihood ratio test (LRT) statistic $Z_i^2$ as the multivariate control statistic for simultaneous monitoring means of the multivariate normal process. Properties and comparisons of the proposed control charts are explored and conducted for matched fixed sampling interval (FSI) and variable sampling interval (VSI) with two sampling interval charts. The result of numerical comparisons shows that EWMA chart with two sampling interval procedure is more efficient than the corresponding FSI chart for small or moderate changes. When large shift of the process has occurred, we also found that Shewhart chart is more efficient than EWMA chart.

자기상관자료를 갖는 관리도의 민감도 분석 (Sensitivity Analysis of Control Charts with Autocorrelated Data)

  • 조영찬;송서일
    • 산업경영시스템학회지
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    • 제22권51호
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    • pp.1-10
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    • 1999
  • In recent industry society, it is revealed that, as an increase in the use of automated manufacturing and process inspection technology, the data from mass production system exhibits some degrees of autocorrelation. The operation characteristics of traditional control charts developed under the independence assumption are adversely affected by the presence of serial correlation. Therefore, when autocorrelated construction contacted with time-series models explain, the time-series models are the Box-Jenkins forecast models which have been proposed as the best forecasting tool which allows for partitioning of variation into result from the autocorrelation structure and variation due to unusual but assignable causes. In this paper, for the AR(1) process of Box-Jenkins forecast models, when the constant term ξ are zero and different from zero, I want to analyze the sensitivity of (equation omitted), CUSUM and EWMA control chart for forecast residuals.

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초기공정에서 M 통계량을 이용한 수정된 EWM와 MCEWM 관리도 적용기법 (Adjusted EWM and MCEWM charts scheme for M statistics in start-up process)

  • 이희춘
    • 한국산업정보학회논문지
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    • 제5권4호
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    • pp.55-59
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    • 2000
  • 초기공정에서 개별관측치를 가지고 공정을 관리하는 적절한 기법이 필요하다. 이 논문에서는 현재의 시점과 이전의 시점에서 얻은 개별관측치 만을 이용한 수정된 통계량을 가지고 공정을 관리하는 관리도 운영 기법을 제안한다. 제안된 수정된 EWM, MCEWM 관리도의 효율성을 보기 위해 기존의 EWM, X 관리도의 ARL을 비교해 본다. 수정된 지수 가중 이동 관리도가 지수 가중 이동 관리도 보다는 효율성이 떨어지지만 X 관리도 보다는 우수하다는 것을 확인할 수 있다.

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A Hybrid Approach to Statistical Process Control

  • Giorgio, Massimiliano;Staiano, Michele
    • International Journal of Quality Innovation
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    • 제5권1호
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    • pp.52-67
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    • 2004
  • Successful implementation of statistical process control techniques requires for operational definitions and precise measurements. Nevertheless, very often analysts can dispose of process data available only by linguistic terms, that would be a waste to neglect just because of their intrinsic vagueness. Thus a hybrid approach, which integrates fuzzy set theory and common statistical tools, sounds useful in order to improve effectiveness of statistical process control in such a case. In this work, a fuzzy approach is adopted to manage linguistic information, and the use of a Chi-squared control chart is proposed to monitor process performance.

품질손실을 고려한 경제적 CUSUM 관리도 (A Design of Economic CUSUM Control Chart Incorporating Quality Loss Function)

  • 김정대
    • 산업경영시스템학회지
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    • 제41권4호
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    • pp.203-212
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    • 2018
  • Quality requirements of manufactured products or parts are given in the form of specification limits on the quality characteristics of individual units. If a product is to meet the customer's fitness for use criteria, it should be produced by a process which is stable or repeatable. In other words, it must be capable of operating with little variability around the target value or nominal value of the product's quality characteristic. In order to maintain and improve product quality, we need to apply statistical process control techniques such as histogram, check sheet, Pareto chart, cause and effect diagram, or control charts. Among those techniques, the most important one is control charting. The cumulative sum (CUSUM) control charts have been used in statistical process control (SPC) in industries for monitoring process shifts and supporting online measurement. The objective of this research is to apply Taguchi's quality loss function concept to cost based CUSUM control chart design. In this study, a modified quality loss function was developed to reflect quality loss situation where general quadratic loss curve is not appropriate. This research also provided a methodology for the design of CUSUM charts using Taguchi quality loss function concept based on the minimum cost per hour criterion. The new model differs from previous models in that the model assumes that quality loss is incurred even in the incontrol period. This model was compared with other cost based CUSUM models by Wu and Goel, According to numerical sensitivity analysis, the proposed model results in longer average run length in in-control period compared to the other two models.