• Title/Summary/Keyword: Urea-Formaldehyde Resin

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Effect of Particle Pre-Treatment on Properties of Jatropha Fruit Hulls Particleboard

  • Iswanto, Apri Heri;Febrianto, Fauzi;Hadi, Yusuf Sudo;Ruhendi, Surdiding;Hermawan, Dede;Fatriasari, Widya
    • Journal of the Korean Wood Science and Technology
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    • v.46 no.2
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    • pp.155-165
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    • 2018
  • The objective of the research was to evaluate the effect of particle pre-treatment on physical, mechanical, and durability of jatropha fruit hulls (JFH) particleboard. The pre-treatments included were immersing in cold water, hot water, and acetic acid solution. After each treatment, the particles were dried up to 3% moisture content. Urea-formaldehyde (UF) resin was used to fabricate particleboards with board size, thickness and density target of 25 cm by 25 cm, 0.80 cm, and $0.70g/cm^3$, respectively. Board pressed at $130^{\circ}C$ for 10 minutes, and $25kg/cm^2$ pressure. The evaluation of particleboard followed the JIS A 5908-2003. Whilist their resistance to subterranean termite test (mass loss, mortality, antifeedant value and feeding rate) refers to the Indonesian standard (SNI 01.7207-2006). The physical and mechanical properties of particleboards showed that all pre-treatments decreased the pH of particles. Overall, all particle immersing treatments resulted of better physical and mechanical properties of particleboard than those of untreated ones. The acetic acid treatment resulted the best physical and mechanical properties of particleboard. Based on the mass loss of JFH particleboard, hot water and acetic acid treated particleboards were classified into weak resistance to subterranean attack. The other two treatments were classified into very weak resistance. Hot water treated particleboard provided the highest mortality and antifeedant as much as 87.40% and 34.20%, respectively. Based on antifeedant classification, hot water treated particleboards were classified into moderately strong resistance, while other treatments were categorized into weak resistance. The lowest feeding rate value ($45.30{\mu}g/termite/day$) was attained by hot water treatment.

Manufacturing Process of Microcapsules for Autonomic Damage Repair of Polymeric Composites (폴리머 복합재의 자가치료용 마이크로캡슐 제조공정 연구)

  • ;;;;M.R. Kessler;S.R. White
    • Composites Research
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    • v.15 no.2
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    • pp.32-39
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    • 2002
  • This study focused on the introduction of processing procedure for microcapsules loaded with the healing agent and then microcapsules with the healing agent were manufactured by experiments. The DCPD (dicyclopentadiene) was used for the healing agent and the shell of microcapsules was consisted of urea-formaldehyde resin. The magnitude and the site distribution of microcapsules were measured by a particle size analyzer using laser diffraction technique. Thermal analysis was conducted by using a DSC fur the healing agent, microcapsules without the healing agent, and microcapsules with the healing agent. Also thermal stability was investigated by using a TGA under continuous and isothermal heating conditions far the healing agent, microcapsules without the healing agent, microcapsules with the healing agent. According to the results. microcapsules with the healing agent were verified to be so thermally stable that the healing agent could not evaporate until the shell of microcapsules were burned.

Effect of Rice Straw Steaming Time and Mixing Ratio between Acacia mangium Willd Wood and Steamed Rice Straw on the Properties of the Mixed Particleboard

  • Tran, Van Chu;Le, Xuan Phuong
    • Journal of Forest and Environmental Science
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    • v.31 no.2
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    • pp.119-125
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    • 2015
  • This study examined the effects of rice straw steaming time and mixing ratio between rice straw and wood particle on the properties of mixed particle board from Acacia mangium Willd wood and rice straw. Rice straw and Acacia mangium Willd wood were collected in Hanoi, Vietnam. The particle board was three-layer particle board with the structural ratio of 1:3:1. The thickness, density and board size of the particle board were 18 mm, $0.7g/cm^3$, and $800{\times}800{\times}18$ (mm, including trimming), respectively. A resin mixture between commercial Urea-formaldehyde (U-F) adhesive and methylene diphenyl isocyanate (MDI) adhesive was used with a dosage of 12% for the core layer and 14% for the surface layer. In this experimental design, the steaming time for rice straw was 15, 30, 45, 60, and 75 minutes at $100^{\circ}C$. The rice straw-wood mixing ratio was 10, 20, 30, 40, and 50%. The results showed that both mixing ratio and steaming time affect the properties of the particleboard, but the mixing ratio has a stronger impact. A higher mixing ratio and a longer steaming time resulted in a better quality of particleboard. The optimal steaming time for rice straw was 46.12 minutes with the straw-wood mixing ratio of 29.85% with the following characteristics of the particle board: the modulus of rupture (MOR) of 14.64 MPa, internal bond strength (IB) of 0.382 MPa, thickness swelling (TS) of 8.83%, and board density of $0.7-0.7g/cm^3$.

On the Feasibilty of Milled Sanders as a New Extender for Plywood Glue (합판접착제용(合板接着劑用) 미세목분증량제(微細木粉增量劑)에 관(關)한 연구(硏究))

  • Ahn, Kee-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.1 no.2
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    • pp.3-10
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    • 1973
  • This study was carried out to examine the characeristics of waste sanders(S)from. plywood and pre-finishing plywood surface sanding and double saw finishing, as a new extander in urea-formaldehyde resin(UFR) in plywood adhesive, and to focus, adhesive strength using the glue extended with milled sanders(MS) as extender, leveling the optimum amount of MS to be added, and examining the physical properties of glue extended MS & S. Also economical good feasibility of substitution for wheat flour(WF) with MS as a new extender is analyzed and presented in details. Selecting three standard samples of 80, 100 and 180 mesh, sorking them in distilled water at $20^{\circ}C$, 24 hours, redrying at $105^{\circ}C$ and rescreening the sample with standard screen, again, the 3 samples of 80, 100, and 180 mesh are passed 23 percent through 80 mesh sander standard sample 27 percent through on 100 mesh and only 10.9 percent through 180 mesh, respectively. The particle size of retained parts are greater in size of redried form. It seems undoubtly that particles to be extended in glue are got swollen and become greater in size and coarser in shape. The shape of fresh S particles are irregular thin needle with small scale, as shown in Figure 5. PFS are so finer than plywood S that only 9.8 percent of the S retained on 100 mest screen, 24. 30 percent on 100-160 mesh, and 65.9% on 160-180 mesh. But particle size of the fresh S is large enough to make the viscosity of glue direct extended with S too high to apply it glue spreader. The glue extended with milled sanders(MS). 3 hours milled PFS or 6 hours milled plywood S, having particle sizes shown in Tables 7 and 8, as ratio of Reain/MS/WF/water: 100/8/8/10, indicate good viscosity of 16 to 24 ps, as shown in Figure 5, for applying direct to glue spreader, have high tensile-shear strength (adhesive strength), 102.4 kp/$cm^2$, and 94 percent wood failure.

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Developement of Bamboo Strand Board Made from 3 Months Old Domesitic Bamboo Species (3개월생 국산 대나무를 이용한 대나무 스트랜드보드 개발)

  • 이화형;강석구;김관의
    • Journal of the Korea Furniture Society
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    • v.11 no.2
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    • pp.45-53
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    • 2000
  • This study was carried out to determine the suitability of 3 months old bamboo species of Phyllostachys bambusoides S. et Z., Phyllostachys Pubescens Mazel and Phyllostachys nigra var henonis Stapf as raw materials for the manufacture of strandboard. Total of 108 strandboards were made using urea-formaldehyde resin content level of 12% and one percent of liquid wax emulsion. The strandboard consisted of three layers the top and the bottom layer of which were oriented to the same direction and weighted 25% of the strandboard each. The middle core layer weighed 50% of the board and was perpendicular to the outer top and bottom layers. Analysis was performed to determine the effect of strand lengths and Uowing years of 3 months, 2 years and 3 years on strandboard properties. The physical and mechanical properties of bamboo species and boards were measured and compared to the standard requirements of strandboards. The results are as follows; 1. The more the growing years the higher the density of bamboo. Top part of bamboo indicated higher density value than that of bottom part. 2. Bamboo showed higher static bending strength compared to the main wood species. Longer growing years of bamboo generally inclosed the static tending strength out there were no statistical significancies for Phyllostachys bmbusoides S. et Z. and Phyllostachys pubescens Mazel. 3. Strand length indicated no difference on density and moisture content of strandboard. 5 cm of strand length gave the best static bending strength and internal bonding strength. Bamboo strandboard exhibited lesser extents of thickness swelling than that of CSA standard. 4. 3 months old bamboo gave higher static bending strength of strandboard than those of 2 years and 3 years old bamboo. In case of Phyllostachys nigra var henonis Stapf, 3 months old bamboo indicated higher internal bonding strength than those of 2 years and 3years old bamboo. but in Phyllostachys bambusoides S. et Z., Phyllostachys pubescens Mazel, there were no difference among growing years. Growing years showed no different physical properties of bamboo strandboard.

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Fundamental Study of Manufacture Possibility and Composition Ratio of Sludge-Particle Board (슬러지-파티클 보드의 제조(製造) 가능성(可能性) 및 구성비율(構成比率)에 관한 기초연구(基礎硏究))

  • Lee, Phil-Woo;Yoon, Hyoung-Un;Kim, Dae-Jun;Son, Jung-Il
    • Journal of the Korean Wood Science and Technology
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    • v.21 no.2
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    • pp.57-65
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    • 1993
  • The aim of this research was to manufacture sludge-particle board using paper sludge with wood particle and to investigate physical and mechanical properties of various sludge-particle boards, fabricated with ratios of sludge to particle of 10 to 90, 20 to 80, 30 to 70, 40 to 60 and 50 to 50(oven dry weight based). Sludge-particle boards were manufactured by urea-formaldehyde resin, 0.8 target specific gravity, and 10mm thickness. It was possible to manufacture sludge-particle board as the same processing in the present particleboard manufacturing system. This sludge-particle board have different properties as composition ratios of sludge and particle. And sludge-particle board made from 10 percent to 20 percent of sludge mixing ratio have similar mechanical properties compared with control particleboard. Especially, the sludge-particle board made from 10 percent to 40 percent mixing ratios of sludge have superior to control particleboard in internal bond, screw withdrawal holding strength and modulus of elasticity. In the case of dimensional stability, water absorption was increased and thickness swelling was decreased as increased with sludge mixing proportion. The sludge-particle board made of different mixing ratios of our laboratory design was able to concluded that there is possibility of partial substitution of wood particle materials.

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Investigating the Partial Substitution of Chicken Feather for Wood Fiber in the Production of Wood-based Fiberboard (목질 섬유판 제조에 있어 도계부산물인 닭털의 목섬유 부분적 대체화 탐색)

  • Yang, In;Park, Dae-Hak;Choi, Won-Sil;Oh, Sei Chang;Ahn, Dong-uk;Han, Gyu-Seong;Oh, Seung Won
    • Korean Chemical Engineering Research
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    • v.56 no.4
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    • pp.577-584
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    • 2018
  • This study was conducted to investigate the potential of chicken feather (CF), which is a by-product in poultry industry, as a partial substitute of wood fiber in the production of wood-based fiberboard. Keratin-type protein constituted the majority of CF, and its appearance did not differ from that of wood fiber. When the formaldehyde (HCHO) adsorptivities of CF compared by its pretreatment type, feather meal (FM), which was pretreated CF with high temperature and pressure and then grounded, showed the highest HCHO adsorptivity. In addition, there was no difference between the adsorbed HCHO amounts, which was measured by dinitrophenylhydrazine method, of scissors-chopped CF and CF beated with an electrical blender. Mechanical properties and HCHO emission of medium-density fiberboards (MDF), which were fabricated with wood fiber and 5 wt% CF, beated CF or FM based on the oven-dried weight of wood fiber, were not influenced by the pretreatment type of CF. However, when the values compared with those of MDF made with just wood fiber, thickness swelling and HCHO emission of the MDF were improved greatly with the addition of CF, beated CF or FM. Based on the results, it might be possible to produce MDF with improved dimensional stability and low HCHO emission if CF, beated CF or FM is added partially as a substitute of wood fiber in the manufacturing process of MDF produced with the conventional urea-formaldehyde resin of $E_1$ grade. However, the use of CF or FM in the production of MDF has a low economic feasibility at the current situation due to the securing difficulty and high cost of CF. In order to enhance the economic feasibility, it requires to use CF produced at small to medium-sized chicken meat plants. More importantly, it is considered that the technology developed from this research has a great potential to make provision for the prohibition of animal-based feed and to dispose environmentally avian influenza-infected poultry.

Effects of Target Density and Strand Size on Properties of Oriented Strand Board Composed of Thinned Wood of Larix leptolepis Gordon (낙엽송(落葉松) 간벌목(間伐木)을 원료(原料)로 한 Oriented Strand Board(OSB)의 목표밀도(目標密度)와 Strand Size가 OSB의 재질(材質)에 미치는 영향(影響))

  • Park, Heon;Kang, Eun-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.24 no.4
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    • pp.56-63
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    • 1996
  • This study was to manufacture thinned wood of Larix leptolepis Gordon into Oriented Strand Board(OSB) with Urea-Formaldehyde Resin. The OSB was made of four kinds of strand in slenderness ratio 150 ; thickness $0.3{\pm}0.05mm$, $0.4{\pm}0.05mm$, $0.5{\pm}0.05mm$ and $0.6{\pm}0.05mm$, respectively length 45mm, 60mm, 75mm and 90mm. Target densities were 0.65gr/$cm^3$, 0.75gr/$cm^3$ and 0.85gr/$cm^3$. The stepwise 9 minutes-multi-pressing schedule in the maximum pressure 40kgf/$cm^2$, the minimum pressure 10kgf/$cm^2$ was applied for $400mm{\times}390mm{\times}12mm$ board at the temperature of $150^{\circ}C$ in a hot press. In MOR The OSB of thin strand thickness $0.3{\pm}0.05mm$(length 45mm) and density 0.85gr/$cm^3$ was the highest. The strand thickness had more effect on MOR than the strand length. In strand thickness $0.4{\pm}0.05mm$(length 60mm) and density 0.85gr/$cm^3$ was the highest MOE. The strand thickness and length had adverse effects on MOE each other. At internal bonding. The OSB of strand thickness $0.3{\pm}0.05mm$(length 45mm) and board density 0.75gr/$cm^3$ showed the highest value. OSB had higher IB value with thinner strand thickness. The thinner strand thickness showed the lower thickness swelling in turn $0.3{\pm}0.05mm$(length 45mm), $0.4{\pm}0.05mm$(length 60mm), $0.5{\pm}0.05mm$(length 75mm). $0.6{\pm}0.05mm$(length 90mm). Target densities 0.75gr/$cm^3$ 0.65gr/$cm^3$, 0.85gr/$cm^3$ showed in turn lower value. Finally, The OSB made of thinned wood of Larix leptolepis Gordon showed good results in laboratory experiment.

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Scientific Investigation of the Clothes Collected at Comfort Station in Nara, Japan (일본 나라현 위안소 수습 의복 조사 및 과학적 분석)

  • Choi, Jung Eun;Jeon, Yu Ree;Lee, Yu Jin;Kim, Min Seo;Jin, Chul Min
    • Journal of Conservation Science
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    • v.33 no.5
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    • pp.363-370
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    • 2017
  • The aim of this study was to obtain information about two early-20th Century clothes, for which the "National Memorial Museum of Forced Mobilization under Japanese Occupation" has sought to receive preservation treatment. Optical microscopes and a scanning electron microscope were used to investigate the weaving of the clothes, and Fourier transform infrared spectroscopy(FT-IR) was used to investigate the fibers. Cloth A is believed to be a Japanese half sleeved inner wear(Hanjuban) used by women. Cloth B is believed to be working clothing that was checked by an Osaka plant. This was verified by a book written by the Japanese army. Both of the clothes were made mostly from cotton, although the inner wear also used viscose rayon on the neck collar. The button on the working wear was made of urea formaldehyde resin, an early precursor to plastic.

Study on the Physical and Mechanical Properties of Particleboard and Oriented Strandboard Manufactured by Tulliptree (Liriodendron tulipifera L.) (백합나무를 이용하여 제조한 3층 파티클보드와 배향성 스트랜드보드(OSB)의 물성에 관한 연구)

  • Seo, Jun won;Gang, Gil woo;Jo, Gun hee;Park, Heon
    • Journal of the Korean Wood Science and Technology
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    • v.46 no.1
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    • pp.67-72
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    • 2018
  • This study was conducted to investigate a potential of Yellow poplar (Liriodendron tulipifera L.) as a raw material for the manufacturing of particleboard (PB) and oriented strandboard (OSB). PB panels were prepared at the parameters of $0.7g/cm^3$ density, 15 mm thickness, three-layer, $E_1$ grade urea-formaldehyde (UF) resin, emulsion wax, and hardener. OSB panels were manufactured with a density of $0.65g/cm^3$, thickness of 10 mm, and $E_1$ grade of UF resin. Particle size of the face layer of PB was 20~80 mesh with 7~9% moisture content (MC), while that of core-layer was 3~20 mesh with 3~5% MC, which was similar to the production condition of commercial PB. As a result, the manufactured PB panels with 15.8 mm thickness, $0.7g/cm^3$ density, and 5.8% MC satisfied the requirement of bending strength of 15 type PB of Korean Industrial Standard (KS F 3104). Both internal bonding (IB) strength and surface screw withdrawal resistance also satisfied the requirement of 18 type PB of the standard. But, the edge screw withdrawal resistance satisfied the requirement of 15 type PB of the standard. These differences in properties could be due to the slenderness ratio of raw particles. In case of OSB panels with 10.7 mm thickness, $0.68g/cm^3$ density, and 5.8% MC satisfied all the requirements of bending strength, screw withdrawal resistance, and IB strength of 18 type PB of the standard. These results suggest that Yellow poplar wood has a good potential as a raw material for the production of PB and OSB.