• Title/Summary/Keyword: Uniform Temperature

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Development of Engineering Plastic Gear Based on Injection Molding Process (사출성형공정에 의한 엔지니어링 플라스틱 기어 개발)

  • Min, Byeong-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.71-78
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    • 1999
  • The application range of injection molded parts is expanding by the development of engineering plastics with good mechanical properties. Plastic gears are specially used as automotive parts due to an excellent performance in the characteristics of a strength vs. weight, and the study of injection molding process of plastic gear using Nylon66 is performed in this study. Filling, packing and cooling analyses were done by using the simulation software like Moldflow, and a mold was designed by following the simulation results. Pin-point gates with three points were taken to satisfy the design guides like a full-shot, and lower clamping force and uniform shrinkage. Characteristics of shrinkage of molded gear and temperature difference between cavity and core sides of a mold were shown.

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A Study on the Design and Manufacturing of the Blind System with Auto-controlled Illuminance (자동 조도 조절 블라인드 시스템 설계 및 제작에 대한 연구)

  • Jang, Chong Min;Kim, Seong Keol
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3_1spc
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    • pp.615-621
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    • 2013
  • A blind system for window glass has been designed and manufactured as a CapStone Design project at Seoul National University of Science and Technology. This system automatically controls the interior illuminance to maintain a uniform temperature. The aim of this project was to support an air conditioning system and heating equipment to maintain a good indoor environment. Proportional integral differential (PID) control using cadmium sulfide (CdS) sensors was applied to control it. Polaroid film was attached to the new blind system to reflect sunlight. It was found that the system had the potential to reduce energy consumption and may be used with a building energy management system (BEMS).

A Study on Profile Ring Rolling Process of Titanium Alloy (타이타늄합금 형상 링 압연공정 연구)

  • Yeom, J.T.;Kim, J.H.;Lee, D.G.;Park, N.K.;Choi, S.S.;Lee, C.S.
    • Transactions of Materials Processing
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    • v.16 no.4 s.94
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    • pp.223-228
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    • 2007
  • The profile ring rolling process of Ti-6Al-4V alloy was investigated by finite element(FE) simulation and experimental analysis. The process design of the profile ring rolling includes geometry design and optimization of process variables. The geometry design such as initial billet and blank sizes, and final rolled ring shape was carried out with the calculation method based on the uniform deformation concept between the wall thickness and ring height. FEM simulation was used to calculate the state variables such as strain, strain rate and temperature and to predict the formation of forming defects during ring rolling process. Finally, the mechanical properties of profiled Ti-6Al-4V alloy ring product were analyzed with the evolution of microstructures during the ring rolling process.

Control the Au(111) Work Function by Substituted Aromatic Thiol Self-Assembled Monolayers

  • Gang, Hun-Gu;Ito, Eisuke;Okabayashi, Youichi;Hara, Masahiko;No, Jae-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.243-243
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    • 2012
  • Self-assembled monolayers (SAMs) prepared by aromatic thiols on gold surfaces have much larger potential for electronic device applications due to their electronic properties. In this study, the formation and structures of SAMs prepared by benzenethiol (BT), toluenethiol (TT), 2-fluorobenzenethiol (2-FBT), 3-fluorobenzenethiol (3-FBT), 4-fluorobenzenethiol (4-FBT), 4-chlorobenzenethiol (4-CBT), 4-fluorobenzenemethanethiol (4-FBMT), and 4-chlorobenzenemethanethiol (4-CBMT) on Au(111) were examined using scanning tunneling microscopy (STM) and Kelvin probe (KP) to explore the structure and electronic interface properties of eight differently substituted aromatic thiol SAMs on Au(111). And these values are compared with gas phase dipole moments computed by quantum chemical calculations for individual thiol molecules. It was revealed that all eight thiol-molecules form uniform SAMs on Au(111) at $75^{\circ}C$ compared to lower solution temperature by STM observation. The work function change obtained in the KP measurements and calculated molecular dipole moments have the linear relationship while the 4-FBMT and 4-CBMT deviate from this tendency.

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The ZnS Film Deposition Technology for Cd-free Buffer Layer in CIGS Solar Cells

  • Lee, Jae-Hee;Hwang, Do-Weon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.218-218
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    • 2011
  • The CIGS Solar Cells have the highest conversion efficiency in the film-type solar cells. They consist of p-type CuInSe2 film and n-type ZnO film. The CdS films are used as buffer layer in the CIGS solar cells since remarkable difference in the lattice constant and energy band gap of two films. The CdS films are toxic and make harmful circumstances. The CdS films deposition process need wet process. In this works, we design and make the hitter and lamp reflection part in the sputtering system for the ZnS films deposition as buffer layer, not using wet process. Film thickness, SEM, and AFM are measured for the uniformity valuation of the ZnS films. We conclude the optimum deposition temperature for the films uniformity less than 1.6%. The ZnS films deposited by the sputtering system are more dense and uniform than the CdS films deposited by the Chemical Bath Deposition Method(CBD) for the CIGS Solar Cells.

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Formation of Ti-B-N-C Ceramic Composite Materials via a Gas-Solid Phase Reaction

  • Yoon, Su-Jong
    • Korean Journal of Materials Research
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    • v.16 no.1
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    • pp.50-57
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    • 2006
  • Phase mixtures of Titanium boride, nitride, and carbide powder were produced by the reduction of a mixture of titanium and boron oxides with carbon via a gas-solid phase reaction. Boron oxides produce a vapour phase or decompose to a metal sub-oxide gaseous species when reduced at elevated temperature. The mechanism of BO sub-oxide gas formation from $B_2O_3$ and its subsequent reduction to titanium diboride for the production of uniform size hexagonal platelets is explained. These gaseous phases are critical for the formation of boride, nitride and carbide ceramics. For the production of ceramic phase composite microstructures, the nitrogen partial pressure was the most critical factor. Some calculated equilibrium phase fields has been verified experimentally. The theoretical approach therefore identifies conditions for the formation of phase mixtures. The thermodynamic and kinetic factors that govern the phase constituents are also discussed.

HIP Consolidation and Effect of Process Variables on Micristructure for Ren$\'{e}$ 95 Superalloy Powders (Ren$\'{e}$ 95 초내영 합금 분말을 이용한 열간 정수압 성형 및 성형 조건에 따른 미세조직 변화)

  • 표성규
    • Journal of Powder Materials
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    • v.6 no.2
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    • pp.152-162
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    • 1999
  • The present study is concerned with the effect of PM process variables on the microstructure by using atomized superalloy powders. It is suggested that the inhomogeneity of composition is strongly dependent on the process variables. The contents of segregation elements of plasma rotating electrode process (PREP) powders are larger than those of Ar atomization (AA) powders. As HIP treatment temperature in-increases, the secondary phases on the prior particle boundaries (PPB) have continuous,uniform distribution and high density, but the amount of PPB decreases suddenly at 1150$^{\circ}$C. Segregated phases on the PPB are identified to be MC type carbide. Brittle MC type carbides on the PPB provide fracture initiation sites and preferred fracture path, thereby leading to intergranular type brittle fracture.

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A numerical study on blow molding for manufacturing PET bottle consisted of single body (손잡이 일체형 PET 용기 제작을 위한 블로우 성형에 대한 수치적 연구)

  • Kim, Jong-Duck;Go, Young-Bae;Kim, Hong-Ryul;Kwon, Chang-Oh
    • Design & Manufacturing
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    • v.2 no.3
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    • pp.22-27
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    • 2008
  • Forming of PET bottle was performed by injection-stretch blow molding. Blow molding is process of contacting the dies with air of materials by pressing. In this paper, the aim was to improve reliability of technical stabilization for the PET bottle that is last productive product and process technology which was able to do maximization by a preform performance enhancement of the uniform thickness that took temperature and a characteristic of materials. Preform design and dies manufacture were conducted using injection blow molding analysis results. Therefore thickness error of 5% for PET bottle can be obtained in this paper.

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High-temperature Oxidation of Ni-based Inconel 713 Alloys at 800-1100℃ in Air (니켈기 인코넬 713합금의 800-1100℃에서의 대기중 고온산화)

  • Lee, Dong-Bok
    • Journal of Surface Science and Engineering
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    • v.44 no.5
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    • pp.196-200
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    • 2011
  • The Ni-based superalloy, Inconel 713, was oxidized at $800{\sim}1100^{\circ}C$ for 50 and 100 hours in air. It displayed excellent oxidation resistance, forming a few micrometer-thick scales. The major scale was ${\alpha}-Al_2O_3$. Other scales formed were $TiO_2$, $NiAl_2O_4$ and $Cr_2O_3$. Generally, uniform oxidation occurred over the alloy surface, resulting in the formation of ${\alpha}-Al_2O_3$ with and without $Cr_2O_3$. Other oxides such as $TiO_2$ and $NiAl_2O_4$ sometimes also formed. Locally, nodular oxidation occurred at the nodules that consisted of diverse alloying elements. The scales were adherent at $800^{\circ}C$. However, they spalled a little at $900{\sim}1100^{\circ}C$.

Effects of Pressure on the Breakdown Characteristics of Cryogenic Liquid and Gaseous Nitrogen (극저온 액체 및 기체 질소의 압력에 따른 절연파괴 특성)

  • 백승명;정종만;김상헌
    • Progress in Superconductivity and Cryogenics
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    • v.4 no.2
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    • pp.1-4
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    • 2002
  • Electrical properties of liquid nitrogen ($LN_2$) and gaseous nitrogen($GN_2$) have become of great interest again since the discovery of high temperature superconductors . It is very important from a point of superconducting apparatus protection to elucidate breakdown characteristics in $LN_2$ and $GN_2$ at atmospheric and pressurized conditions Therefore. this paper studies the effect of pressure on the breakdown characteristics in $LN_2$ and $GN_2$. Af high voltage is applied to electrode system with uniform and non-unform field in various gap length. And Breakdown voltages of $LN_2$ and $GN_2$ are investigated under AC voltage for Pressure ranging from 0 and 0.5 MPa. This research presented basis information of electrical insulation design for liquid nitrogen immersed HTS power apparatus.