• Elastomers and Composites
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• 제1권1호
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• pp.49-55
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• 1966

Based upon the results of the previous work, the experiments are concentrated on the improvement of the durability of rubber coated fabrics as a rain garment material. To obtain a much lighter and durable coated fabric, several kinds of light weight cotton prints having almost equal density in warp and fillingwise were chosen. Rubber coating on these prints was made by topping and spreading process using rubber compound of various viscosity, and the physical properties of final product were analysed and interpreted in terms of adhesion and durability. The results are as follows. 1. Any noticeable difference between two coating processes was not found in terms of physical properties. 2. Base fabrics should be dipped once into a dilute rubber compound before coating operation in order to obtain a uniform adhesion and physical properties, and the optimum range of the viscosity of dipping paste are from 100 poise to 200 poise. 3. Generally, the tearing strength of the coated fabrics is inversely proportional to the adhesion. 4. It was assumed that the increase of the water proofness after water immersion on the finished material which have dense base fabric is chiefly due to the swelling of the cellulosic fiber.

• 한국세라믹학회지
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• 제35권11호
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• pp.1155-1161
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• 1998

브라운관 funnel glass 내며의 흑연 피막의 저항에 관하여 연구하기 위하여 흑연이 함유된 도전성 도료를 제조하여 flow coating 방법으로 28" wide TV용 funnel glass 내면에 도포하고 흑연피막의 특성과 브라운관의 동작 특성을 평가하였다. 고형분 농도가 증가함에 따라 도전성 도료의 점도와 흑연피막의 두께는 증가하였으며 흑연피막의 전기저항은 감소하였다. 도포 후 건조조건에 따라서도 도전막의 표면상태, 전기저항 및 브라운관의 초기동작 특성등이 다르게 나타났다. 도전성 도료의 고형분 농도는 27%, 점도는 13 cps 전후에서 안정한 흑연피막을 제조할 수 있었으며, 이 때 진공특성이 최적의 상태로 나타났다. 그리고 도전성 도료의 상태와 제조조건에 따라서 브라운관의 다른 전지적 특성들도 변할 수 있기 때문에 브라운관 전체의 특성을 동시에 평가를 해야한다고 생각한다. 그리고 funnel glass에서의 부의 별 저항산포 차리를 줄이기 위해서는 도포 시에 도전성 도료를 주입하는 위치, 건조 조건, funnel glass의 예열 온도 등에 대한 조사도 이루어져야 한다고 생각한다.

• Transactions on Electrical and Electronic Materials
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• 제5권1호
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• pp.1-6
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• 2004

Zinc sulfide is a semiconductor with wide band gap and high refractive index and hence promising material to be used as ARC on commercial silicon solar cells. Uniform deposition of zinc sulfide (ZnS) by using chemical bath deposition (CBD) method over a large area of silicon surface is an emerging field of research because ZnS film can be used as a low cost antireflection coating (ARC). The main problem of the CBD bath process is the huge amount of precipitation that occurs during heterogeneous reaction leading to hamper the rate of deposition as well as uniformity and chemical stoichiometry of deposited film. Molar concentration of thiorea plays an important role in varying the percentage of reflectance and refractive index of as-deposited CBD ZnS film. Desirable rate of film deposition (19.6 ${\AA}$ / min), film uniformity (Std. dev. < 1.8), high value of refractive index (2.35), low reflectance (0.655) have been achieved with proper optimization of ZnS bath. Decrease in refractive index of CBD ZnS film due to high temperature treatment in air ambiance has been pointed out in this paper. Solar cells of conversion efficiency 13.8 ％ have been successfully achieved with a large area (103 mm ${\times}$ 103 mm) mono-crystalline silicon wafers by using CBD ZnS antireflection coating in this modified approach.

• 한국재료학회지
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• 제24권5호
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• pp.259-265
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• 2014

$ZrO_2$ films were coated on aluminum etching foil by the sol-gel method to apply $ZrO_2$ as a dielectric material in an aluminum(Al) electrolytic capacitor. $ZrO_2$ films annealed above $450^{\circ}C$ appeared to have a tetragonal structure. The withdrawal speed during dip-coating, and the annealing temperature, influenced crack-growth in the films. The $ZrO_2$ films annealed at $500^{\circ}C$ exhibited a dielectric constant of 33 at 1 kHz. Also, uniform $ZrO_2$ tunnels formed in Al etch-pits $1{\mu}m$ in diameter. However, $ZrO_2$ film of 100-200 nm thickness showed the withstanding voltage of 15 V, which was unsuitable for a high-voltage capacitor. In order to improve the withstanding voltage, $ZrO_2$-coated Al etching foils were anodized at 300 V. After being anodized, the $Al_2O_3$ film grew in the directions of both the Al-metal matrix and the $ZrO_2$ film, and the $ZrO_2$-coated Al foil showed a withstanding voltage of 300 V. However, the capacitance of the $ZrO_2$-coated Al foil exhibited only a small increase because the thickness of the $Al_2O_3$ film was 4-5 times thicker than that of $ZrO_2$ film.

• 한국재료학회지
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• 제29권5호
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• pp.328-335
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• 2019

Nb-doped $TiO_2$(NTO) coated NiCrAl alloy foam for hydrogen production is prepared using ultrasonic spray pyrolysis deposition(USPD) method. To optimize the size and distribution of NTO particles based on good physical and chemical stability, we synthesize particles by adjusting the weight ratio of the Nb precursor solution(5 wt%, 10 wt% and 15 wt%). The morphological, chemical bonding, and structural properties of the NTO coated NiCrAl alloy foam are investigated by X-ray diffraction(XRD), X-ray photo-electron spectroscopy(XPS), and Field-Emission Scanning Electron Microscopy(FESEM). As a result, the samples of controlled Nb weight ratio exhibit a common diffraction pattern at ${\sim}25.3^{\circ}$, corresponding to the(101) plane, and have chemical bonding(O-Nb=O) at 534 eV. The NTO particles with the optimum weight ratio of N (10 wt%) show a uniform distribution with a size of ~18.2-21.0 nm. In addition, they exhibit the highest corrosion resistance even in the electrochemical stability estimation. As a result, the introduction of NTO coated NiCrAl alloy foam by USPD improves the chemical stability of the NiCrAl alloy foam by protecting the direct electrochemical reaction between the foam and the electrolyte. Thus, the optimized NTO coating can be proposed for excellent protection of NiCrAl alloy foam for hydrocarbon-based steam methane reforming(SMR).

• 한국분말재료학회지
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• 제28권3호
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• pp.239-245
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• 2021

The SnSe single crystal shows an outstanding figure of merit (ZT) of 2.6 at 973 K; thus, it is considered to be a promising thermoelectric material. However, the mass production of SnSe single crystals is difficult, and their mechanical properties are poor. Alternatively, we can use polycrystalline SnSe powder, which has better mechanical properties. In this study, surface modification by atomic layer deposition (ALD) is chosen to increase the ZT value of SnSe polycrystalline powder. SnSe powder is ground by a ball mill. An ALD coating process using a rotary-type reactor is adopted. ZnO thin films are grown by 100 ALD cycles using diethylzinc and H₂O as precursors at 100℃. ALD is performed at rotation speeds of 30, 40, 50, and 60 rpm to examine the effects of rotation speed on the thin film characteristics. The physical and chemical properties of ALD-coated SnSe powders are characterized by scanning and tunneling electron microscopy combined with energy-dispersive spectroscopy. The results reveal that a smooth oxygen-rich ZnO layer is grown on SnSe at a rotation speed of 30 rpm. This result can be applied for the uniform coating of a ZnO layer on various powder materials.

• 한국표면공학회지
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• 제56권1호
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• pp.62-68
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• 2023

Silicon (Si) is considered as a promising substitute for the conventional graphite due to its high theoretical specific capacity (3579 mAh/g, Li₁₅Si₄) and proper working voltage (~0.3V vs Li⁺/Li). However, the large volume change of Si during (de)lithiation brings about severe degradation of battery performances, rendering it difficult to be applied in the practical battery directly. As a one feasible candidate of industrial Si anode, silicon monoxide (SiO_x) demonstrates great electrochemical stability with its specialized strategy, downsized Si nanocrystallites surrounded by Li⁺ inactive buffer phase (Li₂O and Li₄SiO₄). Nevertheless, SiO_x inherently has the initial irreversible capacity and poor electrical conductivity. To overcome those issues, conformal carbon coating has been performed on SiO_x utilizing ethylbenzene as the carbon precursor of chemical vapor deposition (CVD). Through various characterizations, it is confirmed that the carbon is homogeneously coated on the surface of SiO_x. Accordingly, the carbon-coated SiOx from CVD using ethylbenzene demonstrates 73% of the first cycle efficiency and great cycle life (88.1% capacity retention at 50th cycle). This work provides a promising synthetic route of the uniform and scalable carbon coating on Si anode for high-energy density.

• 한국결정성장학회지
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• 제33권5호
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• pp.191-195
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• 2023

핸드폰 Backcover에 적용한 3층 나노코팅 필름을 롤투롤(roll-to-roll) 연속 공정을 통하여 제조하였다. 세라믹/금속/세라믹 3층 구조의 코팅층을 도입함으로써 금속 고유의 반사 특성을 유지하면서 전기적으로는 절연 특성을 유지하였다. 길이와 폭이 각각 1500 nm, 500 nm인 대면적 PET 필름 위에 도입된 복합 코팅층의 두께는 60 nm 이하를 보였고 모든 영역에서 균일한 두께를 유지하고 있음을 확인하였다. 나노코팅 필름의 파장대(240~1600 nm)에 따른 투과율은 파장이 증가함에 따라 투과율 역시 점차 증가하고 있으며, 적외선 영역인 1,000 nm에서 약 48 %, 가시광선 영역에 해당하는 550 nm에서는 약 35.5 %의 투과율을 보였다. 이는 코팅된 Backcover의 요구 수준(< 40 %)에 부합한다.

• 한국세라믹학회지
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• 제48권3호
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• pp.236-240
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• 2011

In order to deposit a homogeneous and uniform ${\beta}$-SiC films by chemical vapor deposition, we demonstrated the phase stability of ${\beta}$-SiC over graphite and silicon via computational thermodynamic calculation considering pressure, temperature and gas composition as variables. The ${\beta}$-SiC predominant region over other solid phases like carbon and silicon was changed gradually and consistently with temperature and pressure. Practically these maps provide necessary conditions for homogeneous ${\beta}$-SiC deposition of single phase. With the thermodynamic analyses, the CVD apparatus for uniform coating was modeled and simulated with computational fluid dynamics to obtain temperature and flow distribution in the CVD chamber. It gave an inspiration for the uniform temperature distribution and low local flow velocity over the deposition chamber. These calculation and model simulation could provide milestones for improving the thickness uniformity and phase homogeneity.

• 멤브레인
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• 제24권5호
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• pp.375-385
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• 2014

본 연구에서는 종결정 코팅층이 NaA 제올라이트 분리막 형성에 미치는 영향에 대하여 고찰하였다. NaA 제올라이트 분리막은 평균입경 100 nm 종결정을 다공성 ${\alpha}$-알루미나 표면에 진공여과 코팅하고 $100^{\circ}C$에서 24시간 수열처리하여 합성되었다. 이때 지지체 표면에 분포된 종결정 양을 조절한 후 형성된 NaA 제올라이트 분리층의 두께와 결정입 크기 등 미세구조에 미치는 영향에 대하여 고찰하였다. 종결정 코팅 양은 지지체를 통과한 종결정 수용액의 여과 양을 조절하여 제어하였다. 종결정을 단일층으로 코팅한 후 합성하였을 경우, 코팅 양이 증가함에 따라 분리층 단면에서의 두께와 균일도는 증가하였으며, 표면에서의 결정입 크기는 감소하면서 균일도는 증가하였다. 반면, 종결정을 다층으로 코팅한 후 합성하였을 경우, 균일한 분리층을 형성하였지만 단일층으로 코팅된 경우에 비하여 불균일하였으며 두꺼운 분리층이 형성되었다. 균일하고 초박형의 결함이 없는 제올라이트 분리층을 형성하기 위해서는 종결정을 균일하고 단일층으로 코팅하여야 함을 알 수 있었다. 본 연구로부터 종결정의 코팅 상태가 이차성장에 의한 NaA 제올라이트 분리층의 미세구조를 결정하는 중요한 인자임을 확인할 수 있었다.