• Title/Summary/Keyword: Unidirectional Ply

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Friction and Wear Behavior of Carbon/PEEK Composites according to Sliding Velocity

  • Yoon, Sung-Won;Kim, Yun-Hae;Lee, Jin-Woo;Kim, Han-Bin;Murakami, Ri-Ichi
    • International Journal of Ocean System Engineering
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    • v.3 no.3
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    • pp.147-151
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    • 2013
  • This study was to correctly estimate the friction and wear behavior of carbon fiber and PEEK sheet composites, and the validity of using them as alternatives to the metal-based materials used for artificial hip joints. Moreover, this work evaluated the friction coefficient according to the fiber ply orientation, along with the fractured surfaces of the carbon/PEEK composites. The unidirectional composites had higher friction coefficients than those multidirectional composites. This was caused by the debonding between the carbon fiber and the PEEK sheet, which was proportional to the contact area between the sliding surface and the carbon fiber. The friction test results showed that there was no significant differences in relation to the fiber ply orientation. However, in a case where the speed was 2.5 m/s, the friction coefficient was relatively large for configuration I. The friction surface of the specimen was analyzed using an electron microscope. In all cases, the debonding of the fiber and PEEK could be confirmed.

Modelling and FEA-simulation of the anisotropic damping of thermoplastic composites

  • Klaerner, Matthias;Wuehrl, Mario;Kroll, Lothar;Marburg, Steffen
    • Advances in aircraft and spacecraft science
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    • v.3 no.3
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    • pp.331-349
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    • 2016
  • Stiff and light fibre reinforced composites as used in air- and space-craft applications tend to high sound emission. Therefore, the damping properties are essential for the entire structural and acoustic engineering. Viscous damping is an established and reasonably linear model of the dissipation behaviour. Commonly, it is assumed to be isotropic and constant over all modes. For anisotropic materials it depends on the fibre orientation as well as the elastic and thermal material properties. To portray the orthogonal anisotropic behaviour, a model for unidirectional fibre reinforced plastics (frp) has been developed based on the classical laminate theory by ADAMS and BACON starting in 1973. Their approach includes three damping coefficients - for longitudinal damping in fibre direction, damping transversal to the fibres and shear based dissipation. The damping of a laminate is then accumulated layer wise including the anisotropic stiffness. So far, the model has been applied mainly to thermoset matrix materials. In this study, an experimental parameter estimation for different thermoplastic frp with angle ply and cross ply layups was carried out by measuring free vibrations of cantilever beams. The results show potential and limits of the ADAMS/BACON damping criterion. In addition, a possibility of modelling the anisotropic damping is shown. The implementation in standard FEA software is used to study the influence of boundary conditions on the damping properties and numerically estimate the radiated sound power of thin-walled frp parts.

Analytical crack growth in unidirectional composite flywheel

  • Lluis Ripoll;Jose L. Perez-Aparicio;Pere Maimi;Emilio V. Gonzalez
    • Coupled systems mechanics
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    • v.12 no.2
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    • pp.183-197
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    • 2023
  • Scarce research has been published on crack propagation fracture of flywheels manufactured with carbon fiber-reinforced polymers. The present work deals with a calculation method to determine the conditions for which a crack propagates in the axial direction of the flywheel. The assumptions are: flywheels made with just a single thick ply or ply clustering laminates, oriented following the hoop direction; a single crack is analyzed in the plane defined by the hoop and axial directions; the crack starts close to one of the free edges; its axial length is initially large enough so that its tip is far away from that free edge, and the crack expands the entire circumferential perimeter and keeps its concentric position. The developed method provides information for a good design of flywheels. It is concluded that a fracture-based crack propagation criterion generally occurs at a lower speed than a stress-based criterion. Also, that the evolution of failure with thickness using the fracture criterion is exponential, demonstrating that thin flywheels are relatively not sensitive to crack propagation, whereas thick ones are very prone.

Probabilistic Fiber Strength of Composite Pressure Vessel (복합재 압력용기의 확률 섬유 강도)

  • 황태경;홍창선;김천곤
    • Composites Research
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    • v.16 no.6
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    • pp.1-9
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    • 2003
  • In this paper, probabilistic failure analysis based on Weibull distribution function is proposed to predict the fiber strength of composite pressure vessel. And, experimental tests were performed using fiber strand specimens, unidirectional laminate specimens and composite pressure vessels to confirm the volumetric size effect on the fiber strength. As an analytical method, the Weibull weakest link model and the sequential multi-step failure model are considered and mutually compared. The volumetric size effect shows the clearly observed tendency towards fiber strength degradation with increasing stressed volume. Good agreement of fiber strength distribution was shown between test data and predicted results for unidirectional laminate and hoop ply in pressure vessel. The site effect on fiber strength depends on material and processing factors, the reduction of fiber strength due to the stressed volume shows different values according to the variation of material and processing conditions.

Ant colony optimization for dynamic stability of laminated composite plates

  • Shafei, Erfan;Shirzad, Akbar
    • Steel and Composite Structures
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    • v.25 no.1
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    • pp.105-116
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    • 2017
  • This paper presents the dynamic stability study of laminated composite plates with different force combinations and aspect ratios. Optimum non-diverging stacking is obtained for certain loading combination and aspect ratio. In addition, the stability force is maximized for a definite operating frequency. A dynamic version of the principle of virtual work for laminated composites is used to obtain force-frequency relation. Since dynamic stiffness governs the divergence or flutter, an efficient optimization method is necessary for the response functional and the relevant constraints. In this way, a model based on the ant colony optimization (ACO) algorithm is proposed to search for the proper stacking. The ACO algorithm is used since it treats with large number of dynamic stability parameters. Governing equations are formulated using classic laminate theory (CLT) and von-Karman plate technique. Load-frequency relations are explicitly obtained for fundamental and secondary flutter modes of simply supported composite plate with arbitrary aspect ratio, stacking and boundary load, which are used in optimization process. Obtained results are compared with the finite element method results for validity and accuracy convince. Results revealed that the optimum stacking with stable dynamic response and maximum critical load is in angle-ply mode with almost near-unidirectional fiber orientations for fundamental flutter mode. In addition, short plates behave better than long plates in combined axial-shear load case regarding stable oscillation. The interaction of uniaxial and shear forces intensifies the instability in long plates than short ones which needs low-angle layup orientations to provide required dynamic stiffness. However, a combination of angle-ply and cross-ply stacking with a near-square aspect ratio is appropriate for the composite plate regarding secondary flutter mode.

Effect of Cold Temperature Dry and Elevated Temperature Wet on Mechanical Properties of CFRP Composites (냉각($-55^{\circ}C$) 및 고온다습 조건($82.2^{\circ}C$)이 탄소섬유강화 복합재의 기계적 특성에 미치는 영향 연구)

  • Kim, Hyo-Jin;Lee, Sih-Joong;Han, Sang-Ho;Kim, Sang-Kuk;Park, Seong-Jun
    • Composites Research
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    • v.22 no.3
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    • pp.60-65
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    • 2009
  • The mechanical behavior of carbon fiber reinforced polymeric (CFRP) composites was investigated. Both strength and modulus were measured at room temperature dry, cold temperature dry, $-55^{\circ}C$, and elevated temperature wet, $82.2^{\circ}C$ on seven different laminate configurations consisting of $[0_6]_T$, $[90_{12}]_T$, $[0_{16}]_T$ and $[90_{16}]_T$ unidirectional laminates, $[{\pm}45]_{5S}$ angle-ply laminate, $[0/90_{12}/0]_T$ cross-ply laminate, a 36-ply laminate $[0/45/-45/45/-45/0]_{3S}$. Based on the experimental data presented, it is shown that the strength at cold temperature dry, $-55^{\circ}C$ is increased with the brittleness of fiber or matrix. Moreover, it is shown that both shear strength and modulus at elevated temperature wet, $82.2^{\circ}C$ are decreased by the cause of interfacial deterioration between fiber and matrix with moisture absorption.

The Study on the Characteristics of Mode I Crack for Cross-ply Carbon/Epoxy Composite Laminates Based on Stress Fields (응력장을 이용한 직교적층 탄소섬유/에폭시 복합재 적층판의 모드 I 균열 특성 연구)

  • Kang, Min-Song;Jeon, Min-Hyeok;Kim, In-Gul;Woo, Kyeong-Sik
    • Composites Research
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    • v.32 no.6
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    • pp.327-334
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    • 2019
  • The delamination is a special mode of failure occurring in composite laminates. Several numerical studies with finite element analysis have been carried out on the delamination behavior of unidirectional composite laminates. On the other hand, the fracture for the multi-directional composite laminates may occur not only along the resin-fiber interface between plies known as interply or interlaminar fracture but also within a ply known as interyarn or intralaminar fracture accompanied by matrix cracking and fiber bridging. In addition, interlaminar and intralaminar cracks appear at irregular proportions and intralaminar cracks proceeded at arbitrary angle. The probabilistic analysis method for the prediction of crack growth behavior within a layer is more advantageous than the deterministic analysis method. In this paper, we analyze the crack path when the mode I load is applied to the cross-ply carbon/epoxy composite laminates and collect and analyze the probability data to be used as the basis of the probabilistic analysis in the future. Two criteria for the theoretical analysis of the crack growth direction were proposed by analyzing the stress field at the crack tip of orthotropic materials. Using the proposed method, the crack growth directions of the cross-ply carbon/epoxy laminates were analyzed qualitatively and quantitatively and compared with experimental results.

Tension Behavior of Nicalon/CAS Ceramic Composites (Nicalon/CAS 세라믹 복합재료의 인장특성)

  • Kim, Jeong-Guk;Kim, Weon-Kyong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.232-237
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    • 2004
  • The tension behavior of Nicalon/CAS glass-ceramic matrix composites was investigated. Infrared (IR) thermography was employed for two different types of $Nicalon^{TM}/CAS$ composites, i.e., cross-ply and unidirectional specimens. During tensile testing, an IR camera was used for in-situ monitoring of progressive damages of $Nicalon^{TM}/CAS$ samples. The IR camera provided the temperature changes during tensile testing. Microstructural characterization using scanning electron microscopy (SEM) was performed to investigate the fracture mechanisms of $Nicalon^{TM}/CAS$ composites. In this investigation, the thermographic NDE technique was used to facilitate a better understanding of the fracture mechanisms of the $Nicalon^{TM}/CAS$ composites during tensile testing.

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The Damage Evaluation and Acoustic Emission Characteristics of the Unidirectional Ply CFRP Composite Materials in a Drilling Procedure (드릴작업중 발생되는 일방향 적층 CFRP 복합재료의 손상평가 및 AE특성)

  • Youn, Y.S.;Kwon, O.H.
    • Journal of Power System Engineering
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    • v.3 no.2
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    • pp.42-50
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    • 1999
  • In recent years, composite materials like CFRP are increasingly used in various fields of engineering because of their unique properties which offer a high strength/density and high modulus/density. When CFRP structures are manufactured in drilling processes which are frequently practiced in an Industry, they bring on the delaminations sometimes. So, acoustic emission(AE) techniques were used for a condition monitoring of the drilling process in CFRP. In this study, the AE from CFRP estimated the delamination which reduces the strength and load carrying capacity under the drilling process and the initial delamination were well caught and measured by a video camera. From the results, it was found the relationships between failure mechanism of CFRP delamination and AE characteristics as like amplitude and count.

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Characterization of Fiber Direction Influence in CFRP Composites Using Advanced NDE Techniques

  • Im, Kwang-Hee;Jang, Ju-Hwan;Back, Chong-Gui;Jeong, Ok-Su;Hsu, David K.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.1003-1007
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    • 2012
  • A nondestructive technique would be very useful. Advanced NDE T-ray (terahertz ray) techniques of technology and instrumentation has provided a probing field on the electromagnetic spectrum. However, the T-ray is limited in order to penetrate a conducting material to some degree. Here, the T-ray would not go through easily the CFRP composite laminates since carbon fibers are electrically conducting while the epoxy matrix is not. So, investigation of terahertz time domain spectroscopy (THz TDS) was made and reflection and transmission configurations were studied for a 48-ply thermoplastic PPS(poly-phenylene sulfide)-based CFRP solid laminate. It is found that the electrical conductivity of CFRP composites depends on the direction of unidirectional fibers.