• Title/Summary/Keyword: Unidirectional Composite

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The study on the manufacturing intermediary materials for the carbon nanofiber reinforced Cu matrix noncomposite (일방향 탄소나노섬유 강화 Cu 기지 나노복합재료용 중간재 제조에 관한 연구)

  • 백영민;이상관;엄문광
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.46-49
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    • 2003
  • Cu have been widely used as signal transmission materials for electrical electronic components owing to its high electrical conductivity. However, it's size have been limited to small ones due to its poor mechanical properties, Until now, strengthening of the copper at toy was obtained either by the solid solution and precipitation hardening by adding alloy elements or the work hardening by deformation process. Adding the at toy elements lead to reduction of electrical conductivity. In this aspect, if carbon nanofiber is used as reinforcement which have outstanding mechanical strength and electric conductivity, it is possible to develope Cu matrix nanocomposite having almost no loss of electric conductivity. It is expected to be innovative in electric conduct ing material market. The unidirectional alignment of carbon nanofiber is the most challenging task developing the copper matrix composites of high strength and electric conductivity In this study, the unidirectional alignment of carbon nanofibers which is used reinforced material are controlled by drawing process in order to manufacture the intermediary materials for the carbon nanofiber reinforced Cu matrix nanocomposite and align mechanism as well as optimized drawing process parameters are verified via experiments and numerical analysis. The materials used in this study were pure copper and the nanofibers of 150nm in diameter and of $10~20\mu\textrm{m}$ In length. The materials have been tested and the tensile strength was 75MPa with the elongation of 44% for the copper it is assumed that carbon nanofiber behave like porous elasto-plastic materials. Compaction test was conducted to obtain constitutive properties of carbon nanofiber. Optimal parameter for drawing process was obtained by experiments and numerical analysis considering the various drawing angles, reduction areas, friction coefficient, etc Lower reduction areas provides the less rupture of cu tube is not iced during the drawing process. Optimal die angle was between 5 degree and 12 degree. Relative density of carbon nanofiber embedded in the copper tube is higher as drawing diameter decrease and compressive residual stress is occurred in the copper tube. Carbon nanofibers are moved to the reverse drawing direct ion via shear force caused by deformation of the copper tube and alined to the drawing direction.

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Experimental Assessment of Tensile Failure Characteristic for Advanced Composite Laminates (첨단복합재료 적층판의 인장 파손특성 시험적 평가)

  • Lee, Myoung Keon;Lee, Jeong Won;Yoon, Dong Hyun;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.959-965
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    • 2017
  • In recent years, major airplane manufacturers have been using the laminate failure theory to estimate the strain of composite structures for airplanes. The laminate failure theory uses the failure strain of the laminate to analyze composite structures. This paper describes a procedure for the experimental assessment of laminate tensile failure characteristics. Regression analysis was used as the experimental assessment method. The regression analysis was performed with the response variable being the laminate failure strain and with the regressor variables being two-ply orientation ($0^{\circ}$ and ${\pm}45^{\circ}$) variables. The composite material in this study is a carbon/epoxy unidirectional (UD) tape that was cured as a pre-preg at $177^{\circ}C(350^{\circ}F)$. A total of 149 tension tests were conducted on specimens from 14 distinct laminates that were laid up at standard angle layers ($0^{\circ}$, $45^{\circ}$, $-45^{\circ}$, and $90^{\circ}$). The ASTM-D-3039 standard was used as the test method.

Fatigue Behavior of Composites with different Fiber Orientation (섬유 방향에 따른 복합재 피로특성에 관한 연구)

  • Kang, Tae-Young;An, Hyo-Seong;Chun, Heoung-Jae;Park, Jong-Chan
    • Composites Research
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    • v.34 no.2
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    • pp.77-81
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    • 2021
  • Due to the high specific strength and stiffness of the composite materials, the composite materials have been extensively used in various industries. In particular, carbon fiber reinforced composites are widely used in many mechanical structures. In addition, since carbon fiber reinforced composites have anisotropic properties, to understand the fatigue behavior of composites with different fiber orientation is very important for the efficient structural design. Therefore, in this paper, the effect fiber orientation on the fatigue life of composite materials was experimentally evaluated. For this purpose, tensile and fatigue tests were performed on the off-axis specimens (0°, 10°, 30°, 45°, 60°, 90°) of the composite materials. As a result of the fatigue tests, the fatigue strength of the composites decreased significantly as the fatigue strength slightly deviated from 0 degrees. On the other hand, the more deviated, the less decreased. This is because the role of supporting the load of fibers decreased as the stacking angle increased. In addition, the fatigue behavior was analyzed by introducing a fatigue strength ratio (Ψ) that eliminates the fiber orientation dependence of the off-axis fatigue behaviors on the unidirectional composites. The off-axis fatigue S-N lines can be reduced to a single line regardless of the fiber orientation by using the fatigue strength ratio (Ψ). Using the fatigue Ψ-N line, it is possible to extract back to any off-axis fatigue S-N lines of the composites with different fiber orientations.

Theoretical Prediction of Dynamic Elastic Moduli and Attenuation Properties of Fiber-Reinforced Composite Materials (섬유강화 복합재료의 동탄성계수 및 감쇠특성의 이론적 예측)

  • 김진연;이정권
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.12
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    • pp.2328-2339
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    • 1992
  • The propagation of coherent time-harmonic elastic L-and SV-waves is studied in a medium with random distribution of cylindrical inclusions. The purpose of the research is to characterize the dynamic elastic moduli and the attenuation properties of fiber-reinforced composite materials. The cylindes representing the fibers are assumed to be distributed in parallel with each other and the direction of incident waves are normal to the cylinder axes. A multiple scattering formula using the single scattering coefficients in conjunction with the Lax's quasicrystalline approximation is derived from which the dispersion relation for such medium is obtained. In order to formulate the multiple scattering interaction between cylinders, the pair correlation functions are generated by the Monte Carlo simulation technique. From the numerically evaluated complex wavenumbers, the propagation speed of the average wave, the coherent attenuation and the effective elastic moduli are presented as functions of frequency and fiber volume fraction.

Computational aspects of guided wave based damage localization algorithms in flat anisotropic structures

  • Moll, Jochen;Torres-Arredondo, Miguel Angel;Fritzen, Claus-Peter
    • Smart Structures and Systems
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    • v.10 no.3
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    • pp.229-251
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    • 2012
  • Guided waves have shown a great potential for structural health monitoring (SHM) applications. In contrast to traditional non-destructive testing (NDT) methodologies, a key element of SHM approaches is the high process of automation. The monitoring system should decide autonomously whether the host structure is intact or not. A basic requirement for the realization of such a system is that the sensors are permanently installed on the host structure. Thus, baseline measurements become available that can be used for diagnostic purposes, i.e., damage detection, localization, etc. This paper contributes to guided wave-based inspection in anisotropic materials for SHM purposes. Therefore, computational strategies are described for both, the solution of the complex equations for wave propagation analysis in composite materials based on exact elasticity theory and the popular global matrix method, as well as the underlying equations of two active damage localization algorithms for anisotropic structures. The result of the global matrix method is an angular and frequency dependent wave velocity characteristic that is used subsequently in the localization procedures. Numerical simulations and experimental investigations through time-delay measurements are carried out in order to validate the proposed theoretical model. An exemplary case study including the calculation of dispersion curves and damage localization is conducted on an exemplary unidirectional composite structure where the ultrasonic signals processed in the localization step are simulated with the spectral element method. The proposed study demonstrates the capabilities of the proposed algorithms for accurate damage localization in anisotropic structures.

Effect of sliding velocity on the wear and friction characteristics of a carbon fiber composites (탄소 섬유 복합재의 마찰 및 마모 특성에 미치는 속도 효과)

  • Koh, Sung-Wi;Yang, Byeong-Chun
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.40 no.4
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    • pp.337-343
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    • 2004
  • This paper presents an experimental study of friction and wear properties of a unidirectional oriented continuous crbon-fiber reinforced epoxy composite at the ambient temperature. Friction and wear experiments were conducted in the three principal sliding direction of the fiber orientation in the composite were selected against the stainless steel counterpart specularly processed were using a pin -on-disc apparatus. Friction coefficient and specific wear rate at various normal loads and sliding velocities wear determined. When sliding took place against smooth and hard counterpart, the hightest were resistance and the lowest friction coefficient were observed in the anti-parallel direction. The wear track of the worn specimens was examined with a scanning electron microscope(SEM) to observe the damaged fibers on the surface. In addition, SEM observations of the worn surfaces allowed to identify the involved different wear mechanisms.

Study on Axial Crushing Behaviors of UD Kevlar/Epoxy with Different Trigger Models (트리거 모델에 따른 일방향 케블라/에폭시 복합재 튜브의 축방향 압괴 거동 연구)

  • Kim, Hyung-Uk;Kim, Jung-Seok;Jung, Hyun-Seung;Yoon, Hyuk-Jin;Kwon, Tae-Soo
    • Composites Research
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    • v.23 no.4
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    • pp.28-34
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    • 2010
  • In this paper, in order to develop a realistic trigger model for a unidirectional Kevlar/Epoxy tube, the numerical model has been established and then verified by comparison with the experimental result. To achieve this goal, four different trigger models were candidated and evaluated using the commercial explicit FE code LS-DYNA. In the finite element analysis, the 2D shell element and Chang-Chang failure criterion was used. Mechanical material properties for the model were obtained by material testing in advance. The numerical results were compared with quasi-static test results under axial compressive loading at 10mm/min. The load-crushed displacement curves were very close to the experiments and SEA (specific energy absorption) showed a good agreement with experimental one within less than 5%.

A 3D RVE model with periodic boundary conditions to estimate mechanical properties of composites

  • Taheri-Behrooz, Fathollah;Pourahmadi, Emad
    • Structural Engineering and Mechanics
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    • v.72 no.6
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    • pp.713-722
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    • 2019
  • Micromechanics is a technique for the analysis of composites or heterogeneous materials which focuses on the components of the intended structure. Each one of the components can exhibit isotropic behavior, but the microstructure characteristics of the heterogeneous material result in the anisotropic behavior of the structure. In this research, the general mechanical properties of a 3D anisotropic and heterogeneous Representative Volume Element (RVE), have been determined by applying periodic boundary conditions (PBCs), using the Asymptotic Homogenization Theory (AHT) and strain energy. In order to use the homogenization theory and apply the periodic boundary conditions, the ABAQUS scripting interface (ASI) has been used along with the Python programming language. The results have been compared with those of the Homogeneous Boundary Conditions method, which leads to an overestimation of the effective mechanical properties. According to the results, applying homogenous boundary conditions results in a 33% and 13% increase in the shear moduli G23 and G12, respectively. In polymeric composites, the fibers have linear and brittle behavior, while the resin exhibits a non-linear behavior. Therefore, the nonlinear effects of resin on the mechanical properties of the composite material is studied using a user-defined subroutine in Fortran (USDFLD). The non-linear shear stress-strain behavior of unidirectional composite laminates has been obtained. Results indicate that at arbitrary constant stress as 80 MPa in-plane shear modulus, G12, experienced a 47%, 41% and 31% reduction at the fiber volume fraction of 30%, 50% and 70%, compared to the linear assumption. The results of this study are in good agreement with the analytical and experimental results available in the literature.

Comparison between Wire Rope and CFRP UD on Bending Analysis (엘리베이터용 와이어로프와 CFRP UD의 벤딩 해석 비교)

  • Park, Sung-Min;Shin, Dong-Woo;Kwon, Il-Jun;Yoo, Sung-Hun;Moon, Wan-Kee
    • Composites Research
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    • v.28 no.6
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    • pp.378-382
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    • 2015
  • With increasing population density and high-rise expansion of buildings in recent years, elevators have become to play a pivotal role in our everyday lives as most people take an elevator several times even in a day. The elevator penetration and distribution rates in Korea have increased dramatically every year, and the emergence of skyscrapers leads to accelerating the development of elevator industry. Carbon-fiber-reinforced plastics (CFRPs) exhibit better mechanical and thermal properties than steel suitable for uses as elevator wire ropes. In this paper, in order to analyze the properties of CFRPs, the tensile strength of unidirectional (UD) CFRP wire ropes was characterized and finite element analysis was conducted for bending simulation. Simulation results were compared.

The Suggestion of Testing Method for Analysis of Tensile Strength of Multi-Directional GFRP Plate (다방향 GFRP 플레이트의 인장강도 분석을 위한 시험 방법 제안에 관한 연구)

  • Sim, Jong-Sung;Kwon, Hyuck-Woo;Lee, Hyoung-Ho;Kim, Hyun-Joong
    • Journal of the Korea Concrete Institute
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    • v.23 no.6
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    • pp.799-808
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    • 2011
  • In this study, a standardized test method to analyze tensile properties of multi-directional GFRP plate was proposed. Presently, tensile strength test of FRP composite reinforced with isotropic and orthotropic fiber is standardized according to ISO standard. Also, even though many studies were performed on test method to analyze the dynamic properties, the properties of tensile strength for multi-directional GFRP plate were not clearly identified. Currently, the domestic test method in accordance with ASTM, which is applicable to unidirectional FRP plate, gave tensile test results greater than actual properties. Thus, in this study, GFRP tensile test was conducted using the method found to be commonly applicable to all standards based on literature review of domestic and international references. Then, anchorage length experiments were performed using the proposed tension test method to evaluate validity of the method. Finally, optimal anchorage length was estimated from the numerical analysis to propose the standardized tensile strength method for GFRP multi-directional composite evaluation.