• Title/Summary/Keyword: Unidirectional Composite

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Three-Dimensional Finite Element Analysis for Compression Molding of Step-Type Random/Unidirectional Polymer Composite Laminates (단부형상을 갖는 무배향/일방향 복합적층판의 압축성형에 있어서 3차원 유한요소해석)

  • 송강석;채경철;김이곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.101-106
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    • 1999
  • Fiber reinforced plastic composites is widely used to make be lightening of aircraft and automotive owing to having high specific strength and specific modulus. And it is very important to know a charge shape in order to have good products in the compression molding. In particular, the product such as a bumper beam is composed of the random and unidirectional composite mats. Its deformation and charge shape are very different by stack type of random and unidirectional mats. In this paper, the characteristics of flow fronts such as a bulging phenomenon for step-type random/unidirectional composite mats and slip parameters are studied numerically. And the effects of viscosity ratio and stack type on the mold filling parameters are also discussed.

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Study on Thermal Behavior of Unidirectional Composite Materials using Embedded Optical Fiber Sensors (삽입되어진 광섬유 센서를 이용한 일방향 적층 복합재료의 열적 거동 연구)

  • 김승택;전흥재;최흥섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.251-257
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    • 1999
  • Smart structure that contains sensors, which are either embedded in a composite material or attached to a structure, is currently receiving considerable attention. Fiber Bragg grating sensor, one of the optical fiber sensors, has been widely used to sense strain and temperature for smart structures since both parameters change the resonant frequency of the grating. In this paper, according to the various heating and cooling conditions the thermal behavior of unidirectional composite material was monitored by embedding the fiber Bragg grating sensors in the longitudinal and transverse directions of unidirectional composites. The thermal behavior of unidirectional composite material was monitored for various heating and cooling rates and applied pressure. It was found that the thermal behavior was unaffected by pressure variations and heating and cooling rates applied to the composites. The thermal strains were measured by considering the shift in Bragg wavelength that was generated by the thermal expansion of composite specimen. The longitudinal and transverse C.T.E.'s were also obtained from the corresponding temperature-thermal strain curves.

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Electromagnetic Interference shielding effectiveness of carbon black / Glass fiber woven roving and Carbon fiber unidirectional fabric reinforced composite (카본블랙/섬유강화 복합재료의 전자파 차폐효과)

  • Kim J.S.;Han G.Y.;Ahn D.G.;Lee S.H.;Kim M.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1322-1325
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    • 2005
  • The main objectives of this research work are to develop conductive glass fiber woven roving and carbon fiber unidirectional fabric composite materials and to determine their electromagnetic shielding effectiveness(EMSE). Epoxy is the matrix phase and glass, carbon fiber are the reinforcement phase of the composite material. Carbon black are incorporated as conductive fillers to provide the electromagnetic shielding properties of the composite material. The amount of carbon black in the composite material is varied by changing the carbon black composition, woven roving and unidirectional (fabric) structure. The EMSE of various fabric composites is measured in the frequency range from 300MHz to 800MHz. The variations of EMSE of woven roving and unidirectional composites with fabric structure, metal powder composite are described. Suitability of conductive fabric composites for electromagnetic shielding applications is also discussed.

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3-Dimensional Deformation Analysis for Compression Molding of Polymeric Composites with Random/Unidirectional Fiber-Reinforced Laminates (무배향/일방향 섬유강화 적층매트를 갖는 플라스틱 복합재의 3차원 압축변형 해석)

  • 채경철;조선형;김이곤
    • Composites Research
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    • v.12 no.5
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    • pp.23-30
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    • 1999
  • Fiber reinforced composite materials are widely used in automotive industry to produce parts that are large, thin, lightweight, strong and stiff. It is very important to know a charge shape in order to have good products in the compression molding. In particular, the product such as a bumper beam is composed of the random and unidirectional fiber mats. The characteristics of flow fronts such as a bulging phenomenon for random mat and unidirectional fiber mat and slip parameters are studied numerically. And the effects of viscosity ratio and stack type on mold filling parameters are also discussed.

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Prediction of Elastic Modulus of Unidirectional Short Fiber Composite Materials (일방향으로 배열된 단섬유 보강 복합재료의 탄성률 예측)

  • 임태원;권영두;한경섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.407-412
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    • 1990
  • Elastic modulus of unidirectional short fiber composite has theoretically derived with the consideration of Poisson's ratios of matrix and fiber. Unidirectional short fiber composite is modeled as an aggregate of grains developed by Kerner. Under the assumption of extra strain at fiber ends, the strain distribution along the fiber's length is determined, and the elastic modulus is derived from this distribution. For the consideration of effects of Poisson's ratio, Kerner's results for particulate composites are adapted as boundary conditions. The effect of differences in Poisson's ratio of fiber and matrix on elastic modulus is studied. Proposed equation shows a good agreement with experimental data of Halpin and Tock, et al.

Generation and Validation of Finite Element Models of Computed Tomography for Unidirectional Composites Using Supervised Learning-based Segmentation Techniques (지도학습 기반 분할기법을 이용한 단층 촬영된 단방향 복합재료의 유한요소모델 생성 및 검증)

  • Taeyi Kim;Seong-Won Jin;Yeong-Bae Kim;Jae Hyuk Lim;YunHo Kim
    • Composites Research
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    • v.36 no.6
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    • pp.395-401
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    • 2023
  • In this study, finite element modeling of unidirectional composite materials of the computed tomography (CT) was conducted using a supervised learning-based segmentation technique. Firstly, Micro-CT scan was performed to obtain the raw volume of unidirectional composite materials, providing microstructure information. From the CT volume images, actual microstructure of the cross-section of unidirectional composite materials was extracted by the labeling process. Then, a U-net deep learning model was trained with a small number of raw images as inputs and their labeled images as outputs to generate a segmentation model. Subsequently, most of remaining images were input to the trained U-net deep learning model to segment all raw volume for identifying complex microstructure, which was used for the generation of finite element model. Finally, the fiber volume fraction of the finite element model was compared with that of experimentally measured volume to validate the appropriateness of the proposed method.

Microstructure and Mechanical Property Changes of Unidirectional and Plain Woven CF/Mg Composite Laminates after Corrosion (일방향 및 평직 CF/Mg 복합재 적층판의 부식에 따른 미세조직 및 기계적 특성 변화)

  • Yim, Shi On;Lee, Jung Moo;Lee, Sang Kwan;Park, Yong Ho;Park, Ik Min
    • Korean Journal of Metals and Materials
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    • v.50 no.9
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    • pp.697-702
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    • 2012
  • In this study, unidirectional and plain woven carbon fiber reinforced magnesium matrix composite laminates were fabricated by the liquid pressing infiltration process, and evolutions of the microstructure and compressive strength of the composite laminates under corrosion were investigated by static immersion tests. In the case of the unidirectional composite laminate, the main microstructural damage during immersion appeared as a form of corrosion induced cracks, which were formed at both CF/Mg interfaces and the interfaces between layers. On the otherhand, wrap/fill interface cracks were mainly formed in the plain woven composite laminate, without any cracks at the CF/Mg interface. The formation of these cracks was considered to be associated with internal thermal residual stress, which was generated during cooling after the fabrication process of these materials. As a consequence of the corrosion induced cracks, the thickness of both laminates increased in directions vertical to the fibers with increasing immersion time. With increasing immersion time, the compressive strengths of both composite laminates also decreased continuously. It was found that the plain woven composite laminates have superior corrosion resistance and stability under a corrosive condition than unidirectional laminates.

Tensile Properties of CERP Fabric/Unidirectional Composites under Cryogenic Environment (극저온 환경에서 탄소섬유강화 직조/일방향 복합재료의 인장 물성 측정)

  • 김명곤;김철웅;강상국;김천곤;홍창선
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.115-118
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    • 2003
  • This research aims to measure mechanical tensile properties of CFRP composites for cryogenic tank material. Through the cryogenic chamber, tensile tests are peformed under cryogenic temperature for graphite/epoxy fabric specimen aged at $-150^{\circ}C$ for 30hrs with load and graphite/epoxy unidirectional specimen 3-cycled from RT to $-100^{\circ}C$ with load. For graphite/epoxy fabric specimen, tensile modulus showed to increase after aging at cryogenic temperature(CT) while to decrease after aging at room temperature(RT) and tensile strength is more decreased after CT-aged than at RT-aged. For graphite/epoxy unidirectional specimen, tensile modulus was almost not changed after 3-cycling but strength showed the trend of decrease as increase the number of cycling.

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A Study on the Fatigue Characteristics of Aluminum Repaired by Unidirectional Graphite/Epoxy Composites (일방향 탄소섬유/에폭시 복합재 패치로 보수된 알루미늄의 피로특성에 대한 연구)

  • 김만태;신명근;한운용;이지훈;이경엽
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1386-1388
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    • 2003
  • In this study. the fatigue behavior of cracked aluminum repaired by unidirectional graphite/epoxy composites was experimentally investigated. The aluminum used was 7075-T6 and the patch used was four plied unidirectional ([0]$_4$) composites. The composite patch was adhesively bonded to the cracked aluminum using secondary bonding procedure. Two different specimens of cracked aluminum and cracked aluminum repaired with patch were used in the fatigue tests. Load ratio and the frequency applied in the fatigue tests were 0 and 10 Hz, respectively. The results showed that the fatigue behavior of cracked aluminum was improved by repairing the cracked area with composite patch. Specifically, the specimen repaired by composite patch showed 30% more improved fatigue behavior than regular specimen.

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Mechanical Properties and Fracture Behavior of Cylindrical Shell Type for Unidirectional CFRP Composite Material under Tension Load (원통형 셀 구조를 갖는 한방향 CFRP 적층 복합재료의 정적인장파괴거동)

  • 오환섭
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.273-278
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    • 1998
  • In this paper, basic micro-mechanical properties of unidirectional CFRP composite shell such as bonding strength, fiber volume fraction and void fraction are measured and tensile strength test is performed with a fixture. And then fracture surfaces are observed by SEM. In case of basic micro-mechanical properties, bonding strength is reduce with decreasing of radius of each ply in a shell for the effect of residual stress, fiber volume fraction is smaller than plate, and void fraction is vise versa. For these reason, tensile strength of shell is smaller than plate fabricated with same prepreg. For failure mode shell has many splitted part along its length, and it is assumed that this phenomenon is caused by the difference of bonding strength for residual stress.

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