• 제목/요약/키워드: Ultrasound thermography

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Characteristics on Temperature Evolution in the Metallic Specimen by Ultrasound-Excited Thermography

  • Choi, M.Y.;Park, J.H.;Kang, K.S.;Kim, W.T.
    • 비파괴검사학회지
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    • 제30권3호
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    • pp.200-206
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    • 2010
  • In ultrasound-excited thermography, the injected ultrasound to an object is transformed to heat and the appearance of defects can be visualized by thermography camera. The advantage of this technology is selectively sensitive to thermally active defects. Despite the apparent simplicity of the scheme, there are a number of experimental considerations that can complicate the implementation of ultrasound excitation thermography inspection. Factors including acoustic horn location, horn-crack proximity, horn-sample coupling, and effective detection range all significantly affect the detect ability of this technology. As conclusions, the influence of coupling pressures between ultrasound exciter and specimen was analyzed, which was dominant factor in frictional heating model.

초음파 서모그래피를 적용한 피스톤 스커트 절단균열에 대한 비파괴 신뢰성 평가 (The Nondestructive Reliability Evaluation which it Applies Ultrasound Thermography about Cutting Crack of Piston Skirt)

  • 양용하;마상동;김재열
    • Tribology and Lubricants
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    • 제26권6호
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    • pp.336-340
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    • 2010
  • Ultrasound thermography detects defects by radiating 20 ~ 30 kHz ultrasound waves to the samples and capturing the heat generated from the defects with the use of an infrared thermographic camera. This technology is being spotlighted as a next-generation NDE for the automobile and aerospace industries because it can test large areas and can detect defects such as cracks and exfoliations in real time. The heating mechanism of the ultrasound vibration has not been accurately determined, but the thermomechanical coupling effect and the surface or internal friction are estimated to be the main causes. When this heat is captured by an infrared thermographic camera, the defects inside or on the surface of objects can be quickly detected. Although this technology can construct a testing device relatively simply and can detect defects within a short time, there are no reliable data about the factors related to its detection ability. In this study, the ultrasound thermography technique was used to manufacture gasoline and diesel engine piston specimens, and nondestructive reliability tests to verify the applicability and validity of the ultrasound thermography technique.

가변초음파 적외선열화상을 이용한 이종접합용접부의 미세균열 검출 연구 (The Study of Micro Crack Detection in Dissimilar Metal Weld Using a Variable Ultrasound Infrared Thermography)

  • 박정학;박희상;최만용;권구안
    • 비파괴검사학회지
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    • 제35권3호
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    • pp.215-220
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    • 2015
  • 최근 널리 사용되는 모든 비파괴검사 기술 중 적외선열화상 카메라는 점차 적용 범위를 확대하고 있다. 초음파적외선 열화상은 절대온도 0 K 이상의 모든 물체가 방출하는 적외선 에너지를 검출하여 검사자가 볼 수 있는 화상으로 이미지를 만들어 검사하는 기술에 초음파를 접목하여 결함 부위만을 검출하는 방법으로 비접촉으로 넓은 범위를 빠른 시간에 검사할 수 있는 장점이 있는 기술이다. 본 연구에서는 고유주파수를 변화할 수 있는 터패놀-D 소재의 가변초음파 가진검사 방법을 이용하여 결함 검출의 적용가능성을 연구하였다.

Infrared Thermography Characterization of Defects in Seamless Pipes Using an Infrared Reflector

  • Park, Hee-Sang;Choi, Man-Yong;Park, Jeong-Hak;Lee, Jea-Jung;Kim, Won-Tae;Lee, Bo-Young
    • 비파괴검사학회지
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    • 제32권3호
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    • pp.284-290
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    • 2012
  • Infrared thermography uses infrared energy radiated from any objects above absolute zero temperature, and the range of its application has been constantly broadened. As one of the active test techniques detecting radiant energy generated when energy is applied to an object, ultrasound infrared thermography is a method of detecting defects through hot spots occurring at a defect area when 15~100 kHz of ultrasound is excited to an object. This technique is effective in detecting a wide range affected by ultrasound and vibration in real time. Especially, it is really effective when a defect area is minute. Therefore, this study conducted thermography through lock-in signal processing when an actual defect exists inside the austenite STS304 seamless pipe, which simulates thermal fatigue cracks in a nuclear power plant pipe. With ultrasound excited, this study could detect defects on the rear of a pipe by using an aluminium reflector. Besides, by regulating the angle of the aluminium reflector, this study could detect both front and rear defects as a single infrared thermography image.

적외선 열화상 카메라를 이용한 탄소강관 용접부 결함검출 (Defect Detection of Carbon Steel Pipe Weld Area using Infrared Thermography Camera)

  • 권대주;정나라;김재열
    • Tribology and Lubricants
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    • 제30권2호
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    • pp.124-129
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    • 2014
  • The piping system accounts for a large portion of the machinery structure of a plant, and is considered as a very important mechanical structure for plant safety. Accordingly, it is used in most energy plants in the nuclear, gas, and heavy chemical industries. In particular, the piping system for a nuclear plant is generally complicated and uses the reactor and its cooling system. The piping equipment is exposed to diverse loads such as weight, temperature, pressure, and seismic load from pipes and fluids, and is used to transfer steam, oil, and gas. In ultrasound infrared thermography, which is an active thermography technology, a 15-100 kHz ultrasound wave is applied to the subject, and the resulting heat from the defective parts is measured using a thermography camera. Because this technique can inspect a large area simultaneously and detect defects such as cracks and delamination in real time, it is used to detect defects in the new and renewable energy, car, and aerospace industries, and recently, in piping defect detection. In this study, ultrasound infrared thermography is used to detect information for the diagnosis of nuclear equipment and structures. Test specimens are prepared with piping materials for nuclear plants, and the optimally designed ultrasound horn and ultrasound vibration system is used to determine damages on nuclear plant piping and detect defects. Additionally, the detected images are used to improve the reliability of the surface and internal defect detection for nuclear piping materials, and their field applicability and reliability is verified.

초음파 서모그라피를 이용한 용접 결함 검사 (A Welding Defect Inspection using an Ultrasound Excited Thermography)

  • 조재완;정진만;최영수;정승호;정현규
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
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    • pp.148-150
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    • 2006
  • In this paper, the applicability of an UET(ultrasound excited thermography) for a defect detection of the welded receptacle is described. An UET(ultrasound excited thermography) is a defect-selective and fast imaging tool for damage detection. A high power ultrasound-excited vibration energy with pulse durations of 280ms is injected into the outer surface of the welded receptacle made of Al material. An ultrasound vibration energy sent into the welded receptacle propagate inside the sample until they are converted into the heat in the vicinity of the defect. The injection of the ultrasound excited vibration energy results in heat generation so that the defect is turned into a local thermal wave transmitter. Its local heat emission is monitored by the thermal infrared camera. And they are processed by the image recording system. Measurement was performed on aluminum receptacle welded by using Nd:YAG laser. The observed thermal image revealed two area of defects along the welded seam.

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초음파 서모그라피를 이용한 빠른 PCB 결함 검출 (Fast Defect Detection of PCB using Ultrasound Thermography)

  • 조재완;정현규;서용칠;정승호;김승호
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2005년도 학술대회 논문집 정보 및 제어부문
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    • pp.273-275
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    • 2005
  • Active thermography is being used since several years for remote non-destructive testing. It provides thermal images for remote detection and imaging of damages. Also, it is based on propagation and reflection of thermal waves which are launched from the surface into the inspected component by absorption of modulated radiation. For energy deposition, it use external heat sources (e.g., halogen lamp or convective heating) or internal heat generation (e.g., microwaves, eddy current, or elastic wave). Among the external heat sources, the ultrasound is generally used for energy deposition because of defect selective heating up. The heat source generating a thermal wave is provided by the defect itself due to the attenuation of amplitude modulated ultrasound. A defect causes locally enhanced losses and consequently selective heating up. Therefore amplitude modulation of the injected ultrasonic wave turns a defect into a thermal wave transmitter whose signal is detected at the surface by thermal infrared camera. This way ultrasound thermography(UT) allows for selective defect detection which enhances the probability of defect detection in the presence of complicated intact structures. In this paper the applicability of UT for fast defect detection is described. Examples are presented showing the detection of defects in PCB material. Measurements were performed on various kinds of typical defects in PCB materials (both Cu metal and non-metal epoxy). The obtained thermal image reveals area of defect in row of thick epoxy material and PCB.

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풍력발전기 부품소재의 마모결함 검출에 관한 연구 (A Study on Wear-type Defects of Part and Materials in Wind Power Generation)

  • 김성현;최승현;정나라;윤천한;김재열
    • 한국생산제조학회지
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    • 제22권6호
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    • pp.989-995
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    • 2013
  • Unlike fossil-or nuclear fuel-based power generation, wind power generation using inexhaustible wind energy is a pollution-free, hazardless power generation method. In this study, ultrasound thermography is used for fabricating specimens of wind power generator bearings and wind power generator supplement flanges, and an optimally designed ultrasound horn and ultrasound excitation system are used for detecting damage to part materials of a wind power generation setup. In addition, thermal flow analysis and ultrasonic thermography imaging are comparatively analyzed for improving the detection reliability in terms of surface and internal defects of part materials and for verifying the developed system's field applicability and reliability.