• Title/Summary/Keyword: Ultrasonic spray pyrolysis method

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Electrochemical Performance of Spherical LiCoO2 Powders Synthesized Using Ultrasonic Spray Pyrolysis Method (I) : Effect of Pyrolysis Conditions on Powder Characteristics

  • Kim, Seon-Hye;Choa, Yong-Ho;Shim, Kwang-Bo;Cho, Byung-Won;Kim, Chang-Sam
    • Journal of the Korean Ceramic Society
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    • v.41 no.11
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    • pp.793-796
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    • 2004
  • Process Parameters were studied in synthesis of LiCoO$_2$ Powder by ultrasonic spray Pyrolysis. Concentration of the mixed solution influenced the size, shape, and yield of the synthesized powder. The yield was affected primarily by the height of the solution, and then by the flow rate of a carrier gas. The temperature of the reactor governed the crystallinity and morphology of the powder. LiCoO$_2$ powders were synthesized as a layered high temperature phase above 800$^{\circ}C$. The synthesized powders were sphere and secondary Particles consisted of primary particles of 55-70 nm. The secondary Particles became bigger from 0.28 to 1.43 $\mu\textrm{m}$ as the concentration of the solution was increased from 0.05 to 2.0 M. The 2.0 M solution provided the highest production rate.

Synethisis of fine BSCCO precursor powder by spray pyrolysis (분무 열분해에 의한 미세 BSCCO 전구체 분말의 합성)

  • 김성환;유재무;고재웅;김영국;박성창
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.10a
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    • pp.99-102
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    • 2003
  • Many researches on synthesis process for BSCCO precursor powders have been developed for high J$_{c}$ BSCCO-2223/Ag tape. Spray pyrolysis method for fabrication of precursor powder has many advantages, such as high purity, fine particle size of BSCCO precursor powder. Fine, spherical powders were prepared by ultrasonic spray pyrolysis from the aqueous solution of metal nitrates. BSCCO precursor powders were synthesized with 0.1 M concentration and heat treatment conditions. Average particle size for spray pyrolysis powders was 1.5 ~ 3 ${\mu}{\textrm}{m}$. BSCCO -2223/Ag tape was prepared by PIT method and followed by various sintering conditions. The critical current density of BSCCO-2223/Ag tape sintered in low oxygen partial pressure was ~ 23 kAcm$^{-2}$.

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Synthesis and Characterization of Bi2Sr2Ca2Cu3Ox Powders by Ultrasonic Spray Pyrolysis Method (Ultrasonic Spray Pyrolysis 법에 의한 Bi2Sr2Ca2Cu3Ox 분말합성 및 특성평가)

  • Bae, Bung-Su;Jung, Sang-Jin;Lee, Bong;Moon, Chang-Kwun;Choi, Hee-Lack
    • Journal of Ocean Engineering and Technology
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    • v.24 no.6
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    • pp.86-91
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    • 2010
  • Superconductor material $Bi_2Sr_2Ca_2Cu_3O_x$(Bi-2223) powders were synthesized by ultrasonic spray pyrolysis method. It is clear that Bi-2223 phase more than Bi-2212 phase was acquired at sufficient synthesized time. Best condition for Bi-2223 phase was synthesizing temperature at $860^{\circ}C$. We also investigated the effects for concentrations and viscosities of starting liquid precursor as well as temperature distribution of reacting furnace. The size of synthesized powder was decreased by decreasing the concentration of starting liquid precursor. Modified reacting furnace with four different temperature heating zones gave us successful results for desirable nano-powder including $Bi_2Sr_2Ca_2Cu_3O_x$ phase. Citric acid addition to starting liquid precursor showed increasing of the size for synthesized powder. Bi-2223 single phase was acquired from Bi2223 and Bi-2212 mixed phases through heat treatment in box furnace at 24 hours.

Characterizations of fine Bi-2223 precursor powder by spray pyrolysis process (분무 열분해법으로 제조된 미세 Bi-2223 전구분말의 특성)

  • Kim S. H.;Yoo J. M.;Ko J. W.;Kim Y. K.
    • Progress in Superconductivity
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    • v.6 no.2
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    • pp.124-128
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    • 2005
  • Homogeneous and fine powders for Bi-2223 tape were prepared by ultrasonic spray pyrolysis (SP) method from an aqueous solution of metal nitrates. Bi-2223 precursor powders were synthesized with various solutes concentration and pyrolysis temperature. The synthesized precursor powders had a narrow particle size distribution and an average particle size was $\~{\cal}um$. The reactivity of precursor powder by SP method is very high, attributed to the fine and narrow particle size distribution. Bi-2223/Ag tape was prepared using PIT method and followed by various sintering conditions. The precursor powder by SP method promoted a very quick formation of the Bi-2223 phase for short sintering time while the secondary phase such as large AEC phase and $Ca_2PbO_4$ were minimized for SP tapes.

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UV Blocking Effect of $TiO_2/SiO_2$ Composite Powders Prepared by Ultrasonic Spray Pyrolysis (초음파 분사 열분해 장치에서 제조된 $TiO_2/SiO_2$ 복합 분체의 UV 차단 효과)

  • Lee, Dong-Kyu;Lee, Jin-Hwa;Kim, Dong-Sik
    • Journal of the Korean Applied Science and Technology
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    • v.22 no.3
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    • pp.281-288
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    • 2005
  • The silica nanoparticles were used as support of catalyst, filling material, electronic assembler, thin film material, and sensor material. And, the titania nanoparticles were used as pigment, dielectric substance, sensor and photocatalyst. In this paper, the spherical composite particles of $TiO_2/SiO_2$with narrow size distribution and phase pure were synthesized by ultrasonic spray pyrolysis method from $TiOSO_4$ and colloidal silica solution. Using ultrasonic apparatus, this starting solution was vaporized to droplets, and these droplets were induced into tube furnace by carrier gas. The resulting composite powder was characterized by scanning electron microscopy, X-ray diffraction analysis, TG-DTA, in vitro sun protection factor(SPF) and BET surface area analysis.

A Study on $CeO_2/SiO_2$ Composite Powder Synthesis Using Ultrasonic Spray Pyrolysis Method and Effect of Sensory Texture Improvement

  • Lee, Dong-Kyu;Lee, Jin-Hwa
    • Journal of the Korean Applied Science and Technology
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    • v.22 no.2
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    • pp.175-181
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    • 2005
  • The spherical particles of $CeO_2/SiO_2$ composite powder with narrow-size distribution and pure phase particles were synthesized by ultrasonic spray pyrolysis method from aqueous cerium sulfate solution. The resulting composite powder was characterized by X-ray diffraction, scanning electron microscopy, transmittance electron microscopy, in-vitro sun protect factor, and BET surface area analysis. The concentration of cerium sulfate was tested to vary the particle size from $3.40{\times}10^{-3}$ to $1.02{\times}10^{-2}mol/cm^3$ to study concentration effect of starting material. The average particle size from the $3.40{\times}10^{-3}mol/cm^3$ concentration was found to be slightly smaller than that from the $1.02{\times}10^{-2}mol/cm^3$ concentration, because of the relation between the droplet size and the concentration of the starting material solution.

In-doping effects on the Structural and Electrical Properties of ZnO Films prepared by Ultrasonic Spray Pyrolysis (초음파 분무 열분해법으로 제초한 ZnO막의 전기적, 구조적 특성에 미치는 In첨가 효과)

  • 심대근;양영신;마대영
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.1010-1013
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    • 2001
  • Zinc oxide(ZnO) films were prepared by ultrasonic spray pyrolysis on indium (In) films deposited by evaporation and subsequently submitted to rapid thermal annealing (RTA). The RTA was processed in air or a vacuum ambient. The crystallographic properties and surface morphologies of the films were characterized before and after the RTA by X-ray diffraction (XRD) and scanning electron microscopy(SEM), respectively. The resistivity variation of the films with RTA temperature and time was measured by the 4-point probe method. Auger electron spectroscopy(AES) was carried out to figure out the distribution of indium atoms in the ZnO films. The resistivity of the ZnO on In(ZnO/In) films decreased to 2${\times}$10$\^$-3/ $\Omega$cm by diffusion of the In. The In diffusion into the ZnO films roughened the surface of the ZnO films. The results of depth profile by AES showed a hump of In atoms around ZnO/In interface after the RTA at 800$^{\circ}C$, which disappeared by the RTA at 1000$^{\circ}C$. The effects of temperature, time and ambient during the RTA on the structural and electrical properties of the ZnO/In films were discussed.

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Synthesis and Optical Property of BaTiO3 Nanoparticles Using a Salt-assisted Ultrasonic Spray Pyrolysis Process (염 보조 초음파 분무 열분해 공정을 이용한 BaTiO3 나노입자의 합성과 광학적 성질)

  • Hwangbo, Young;Lee, Young-In
    • Journal of Powder Materials
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    • v.24 no.4
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    • pp.326-331
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    • 2017
  • The structural formation of inorganic nanoparticles dispersed in polymer matrices is a key technology for producing advanced nanocomposites with a unique combination of optical, electrical, and mechanical properties. Barium titanate ($BaTiO_3$) nanoparticles are attractive for increasing the refractive index and dielectric constant of polymer nanocomposites. Current synthesis processes for $BaTiO_3$ nanoparticles require expensive precursors or organic solvents, complicated steps, and long reaction times. In this study, we demonstrate a simple and continuous approach for synthesizing $BaTiO_3$ nanoparticles based on a salt-assisted ultrasonic spray pyrolysis method. This process allows the synthesis of $BaTiO_3$ nanoparticles with diameters of 20-50 nm and a highly crystalline tetragonal structure. The optical properties and photocatalytic activities of the nanoparticles show that they are suitable for use as fillers in various nanocomposites.

Synthesis and Optical Property of GaN Powder Using an Ultrasonic Spray Pyrolysis Process and Subsequent Nitridation Treatment (초음파 분무 열분해 공정과 질화처리를 이용한 GaN 분말의 합성과 광학적 성질)

  • Ji, Myeong-Jun;Yoo, Jae-Hyun;Lee, Young-In
    • Journal of Powder Materials
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    • v.25 no.6
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    • pp.482-486
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    • 2018
  • Despite numerous advances in the preparation and use of GaN, and many leading-edge applications in lighting technologies, the preparation of high-quality GaN powder remains a challenge. Ammonolytic preparations of polycrystalline GaN have been studied using various precursors, but all were time-consuming and required high temperatures. In this study, an efficient and low-temperature method to synthesize high-purity hexagonal GaN powder is developed using sub-micron $Ga_2O_3$ powder as a starting material. The sub-micron $Ga_2O_3$ powder was prepared by an ultrasonic spray pyrolysis process. The GaN powder is synthesized from the sub-micron $Ga_2O_3$ powder through a nitridation treatment in an $NH_3$ flow at $800^{\circ}C$. The characteristics of the synthesized powder are systematically examined by X-ray diffraction, scanning and transmission electron microscopy, and UV-vis spectrophotometer.

Synthesis of TiO2 and BaTiO3 Powders by Ultrasonic Spray Pyrolysis Method (초음파 분무 열분해법에 의한 TiO2 및 BaTiO3 분말의 제조)

  • Kim, D.J.;Kim, H.
    • Journal of the Korean Ceramic Society
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    • v.26 no.5
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    • pp.691-697
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    • 1989
  • Fine TiO2 and BaTiO3 powders having spherical particles were synthesized by ultrasonic spray pyrolysis of alcoholic solution of metal alkoxide in an electric furnace heated at 400-90$0^{\circ}C$. Microstructure and composition of particles synthesized were observed by TEM and XRD respectively. Spectific surface area of powders synthesized was examined through BET specific surface area measurement. TEM observation revealed that the particle size did not change irrespective of pyrolysis temperature but decreased according to the increase of concentration and spherical particle was consisted of primary particles of about 0.02${\mu}{\textrm}{m}$. As for BaTiO3 powder, the ratio of Ti/Ba was 0.987 by EDX analysis.

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