• Title/Summary/Keyword: Ultrasonic reactor

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Physical Properties of Polymer Impregnated Concrete Prepared using Microwave Radiation (Microwave Radiation을 이용하여 제조된 고분자 함침 콘크리트의 물리적 특성)

  • Ku, Du Hyun;Park, Jung Soon;Park, Heon Young;Hur, Myung Jun;Lee, Won Mook
    • Applied Chemistry for Engineering
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    • v.19 no.3
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    • pp.345-350
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    • 2008
  • Polymer Impregnated Concrete (PIC) prepared from Ordinary Portland Cement Concrete (OPC) has excellent mechanical properties as well as physico-chemical properties. For the manufacturing of PIC, drying process of basis concrete (precast concrete), impregnation process with evacuation system and ultrasonic vibration system, polymerization process of monomers are essential. Modified microwave reactor using magnetron was used for polymerization of styrene/MMA (1 : 1) impregnated in pore volume of basis concrete. From the experimental results, the degree of polymerization increased up to 30% and more homogeneous PIC was prepared as compared to the conventional thermal method. Also the mechanical strengths increased more than 400% ($800{\sim}1200kg_f/cm^2$) and the resistance for corrosion to acids was improved up to 25%. AIBN and BPO as initiators for polymerization were used at the concentration less than 1%. Optimum conditions for polymerization were obtained at the frequency of microwave of 400 W and 2450 MHz, and optimum reaction temperature was $120^{\circ}C$ at an atmospheric pressure.

A Study on the In situ Regeneration Effects of Commercial Deactivated SCR Catalyst (상용 탈질 SCR 폐촉매의 현장 재생 효과 고찰)

  • Park, Hea-Kyung;Jun, Min-Kee;Kim, Moon-Chan
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.10
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    • pp.664-670
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    • 2012
  • A study on the in situ regeneration effect of commercial deactivated SCR catalyst which had been exposed to the off gas from the heavy oil fired power plant for a long time was carried out in a simulated in situ conditions by washing with distilled water and various acid solutions in a short time. The catalytic performance test of the regenerated SCR catalysts was carried out in the micro reactor with simulated off gas of the heavy oil fired power plant and all prepared catalysts were characterized by BET, Porosimeter, EDX (Energy Dispersive X-ray spectrometer) and ICP (Inductively Coupled Plasma) to investigate correlations between catalytic activity and surface characteristics of them. The characterization results of the regenerated catalysts showed that the specific surface area was restored 95% more than that of fresh catalyst. Under this study, the activity of the regenerated catalysts with acid solution (3~6 M) without using ultrasonic wave in a simulated in situ conditions was restored 90% more than that of the fresh catalyst. It was found that improved activity of regenerated catalyst was caused by removing the deactivating materials from the surface of the deactivated SCR catalyst through acid washing.

Study on Characteristic of CO2 Hydrate Formation Using Micro-sized Ice (미세직경 얼음을 이용한 CO2 하이드레이트 제조특성 연구)

  • Lee, Jong-Hyub;Kang, Seong-Pil
    • Korean Chemical Engineering Research
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    • v.50 no.4
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    • pp.690-695
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    • 2012
  • Gas hydrate is an inclusion compound consisting of water and low molecular weight gases, which are incorporated into the lattice structure of water. Owing to its promising aspect to application technologies, gas hydrate has been widely studied recently, especially $CO_2$ hydrate for the CCS (Carbon Capture and Storage) issue. The key point of $CO_2$ hydrate technology for the CCS is how to produce gas hydrate in an efficient and economic way. In this study, we have tried to study the characteristic of gas hydrate formation using micro-sized ice through an ultrasonic nozzle which generate 2.4 MHz frequency wave. $CO_2$ as a carrier gas brings micro-sized mist into low-temperature reactor, where the mist and carrier gas forms $CO_2$ hydrate under $-55^{\circ}C$ and atmospheric pressure condition and some part of the mist also remains unreacted micro-sized ice. Formed gas hydrate was average 10.7 of diameter at average. The starting ice particle was set to constant pressure to form $CO_2$ hydrate and the consumed amount of $CO_2$ gas was simultaneously measured to calculate the conversion of ice into gas hydrate. Results showed that the gas hydrate formation was highly suitable because of its extremely high gas-solid contact area, and the formation rate was also very high. Self-preservation effect of $CO_2$ hydrate was confirmed by the measurement of $CO_2$ hydrate powder at normal and at pressed state, which resulted that this kind of gas storage and transport could be feasible using $CO_2$ hydrate formation.

Study on Sludge Reduction by Sludge Solubilization and Change of Operation Conditions of Sewage Treatment Process (하수슬러지 가용화와 하수처리 운전조건 개선을 통한 하수슬러지 발생저감 연구)

  • Choi, In-Su;Jung, Hoe-Suk;Han, Ihn-Sup
    • Journal of Korean Society of Environmental Engineers
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    • v.31 no.12
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    • pp.1113-1122
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    • 2009
  • In order to find the way to solve the problem of sewage sludge discharge into the ocean, the sludge solubilization by ultrasonic and the improvement methods of wastewater treatment process were studied. In the membrane bioreactor the sludge retention time was stepwise increased from 5.1 day to 442 days where the biomass average concentration has been increased from $c_B$=3.4 $gTSSL^{-1}$ to $c_B$=14.5 $gTSSL^{-1}$ respectively. At the same time, the biomass yield coefficients were reduced from 0.5-0.7 at SRT=5.1 day to 0.005-0.007 at SRT=442 days which means the reduction of sludge production. Oxygen mass transfer coefficients and ${\alpha}$-factor were investigated with changing stirrer speed to find the relation between the high biomass concentration and aeration efficiency in the propeller loop reactor. As a result of sludge solubilization, the solubilization of sludge by ultrasound was increased with increasing energy input and it led to improved anaerobic digestion rate with more biogas production than that of nonsolubilized sewage sludge.

The Experience of Inservice Inspection for Yonggwang Nuclear Power Plant Unit 6 (영광 원자력발전소 6호기 가동중검사 수형 경험)

  • Kim, Young-Ho;Nam, Min-Woo;Yang, Seung-Han;Yoon, Byung-Sik;Kim, Yong-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.4
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    • pp.384-389
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    • 2004
  • As the increase of the operation year of nuclear power plants, the probabilities of the degradation of the major facilities and materials in the nuclear power plants are increased. The integrity of those facilities shall be monitored and verified by the non-destructive examination methods with the regulation codes, so called inservice inspection(ISI). The ISI of Yonggwang unit 6 was performed in four different parts, 1) non-destructive examinations for the components, piping weldments and structures, 2) automated ultrasonic examinations for pressure vessels, 3) visual examinations for the interior structures of the reactor, 4) eddy current examinations for the steam generator tubes. As the results, there was no severe indication and all detected indications were evaluated as non-relavent. Especially for the examinations of the piping weldments, PD(Performance Demonstration) was applied as a W examination method defined in the 1995 edition of ASME Code Sec. XI. The implementation of the PD for the piping weld results in an improvement of the reliability of the UT examinations.

HIGH HEAT FLUX TEST WITH HIP BONDED 35X35X3 BE/CU MOCKUPS FOR THE ITER BLANKET FIRST WALL

  • Lee, Dong-Won;Bae, Young-Dug;Kim, Suk-Kwon;Jung, Hyun-Kyu;Park, Jeong-Yong;Jeong, Yong-Hwan;Choi, Byung-Kwon;Kim, Byoung-Yoon
    • Nuclear Engineering and Technology
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    • v.42 no.6
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    • pp.662-669
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    • 2010
  • To develop the manufacturing methods for the blanket first wall (FW) of the International Thermonuclear Experimental Reactor (ITER) and to verify the integrity of the joint, Be/Cu mockups were fabricated and tested at the KoHLT-1 (Korea Heat Load Test facility), a graphite heater facility located at the Korea Atomic Energy Research Institute (KAERI). Since Be and Cu joining is the focus of the present study, the fabricated mockups had a CuCrZr heat sink joined with three Be tiles as an armor material, unlike the original ITER blanket FW, which has a stainless steel structure and coolant tubes. Hot isostatic pressing (HIP) was carried out at $580^{\circ}C$ and 100 MPa for 2 hours as the method for Be/Cu joining. Three interlayers, namely, $1{\mu}mCr/10{\mu}mCu$, $1{\mu}mTi/0.5{\mu}mCr/10{\mu}mCu$, and $5{\mu}mTi/10{\mu}mCu$ were applied as a coating to the Be tiles by a physical vapor deposition (PVD) method. A shear test was performed with the specimens, which were fabricated by the same methods as those used to fabricate the mockups. The average values were 125 MPa to 180 MPa, and the samples with the $1{\mu}mCr/10{\mu}mCu$ interlayer showed the lowest value. No defect or delamination was found in the joints of the mockups by the developed ultrasonic test using a flat-type probe with a 10 MHz frequency and a 0.25 inch diameter. High heat flux (HHF) tests were performed at $1.0\;MW/m^2$ heat flux for each mockup using the given conditions, and the results were analyzed by ANSYS-CFX code. For the test criteria, an expected fatigue lifetime about 1,000 cycles was obtained by analysis with ANSYS-mechanical code. Mockups using the interlayers of $1{\mu}mTi/0.5{\mu}mCr/10{\mu}mCu$ and $5{\mu}mTi/10{\mu}mCu$ survived up to 1,100 cycles over the required number of cycles. However, one of the Be tiles in the other two mockups using the $1{\mu}mCr/10{\mu}mCu$ interlayer was detached during the screening test, and others were detached by discharge after 862 cycles. The integrity of the joints using the proposed interlayers was proven by the HHF test, but the other interlayer requires more study before it can be used for the joining of Be to Cu. Moreover, it was confirmed that the measured temperatures agreed well with the analysis temperatures, which were used to estimate the lifetime and that the developed facility showed its capability of the long time operation.

Comparison of Naphthalene Degradation Efficiency and OH Radical Production by the Change of Frequency and Reaction Conditions of Ultrasound (초음파 주파수 및 반응조건 변화에 따른 나프탈렌 분해효율과 OH 라디칼의 발생량 비교)

  • Park, Jong-Sung;Park, So-Young;Oh, Je-Ill;Jeong, Sang-Jo;Lee, Min-Ju;Her, Nam-Guk
    • Journal of Korean Society of Environmental Engineers
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    • v.31 no.2
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    • pp.79-89
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    • 2009
  • Naphthalene is a volatile, hydrophobic, and possibly carcinogenic compound that is known to have a severe detrimental effect to aquatic ecosystem. Our research examined the effects of various operating conditions (temperature, pH, initial concentration, and frequency and type of ultrasound) on the sonochemical degradation of naphthalene and OH radical production. The MDL (Method detection limit) determined by LC/FLD (1200 series, Agilient) using C-18 reversed column is measured up to 0.01 ppm. Naphthalene vapor produced from ultrasound irradiation was detected under 0.05 ppm. Comparison of naphthalene sonodegradion efficiency tested under open and closed reactor cover fell within less than 1% of difference. Increasing the reaction temperature from $15^{\circ}C$ to $40^{\circ}C$ resulted in reduction of naphthalene degradation efficiency ($15^{\circ}C$: 95% ${\rightarrow}$ $40^{\circ}C$: 85%), and altering pH from 12 to 3 increased the effect (pH 12: 84% ${\rightarrow}$pH 3: 95.6%). Pseudo first-order constants ($k_1$) of sonodegradation of naphthalene decreased as initial concentration of naphthalene increased (2.5 ppm: $27.3{\times}10^{-3}\;min^{-3}\;{\rightarrow}$ 10 ppm : $19.3{\times}10^{-3}\;min^{-3}$). Degradation efficiency of 2.5 ppm of naphthalene subjected to 28 kHz of ultrasonic irradiation was found to be 1.46 times as much as when exposed under 132 kHz (132 kHz: 56%, 28 kHz: 82.7%). Additionally, its $k_1$ constant was increased by 2.3 times (132 kHz: $2.4{\times}10^{-3}\;min^{-1}$, 28 kHz: $5.0{\times}10^{-3}\;min^{-1}$). $H_2O_2$ concentration measured 10 minutes after the exposure to 132 kHz of ultrasound, when compared with the measurement under frequency of 28 kHz, was 7.2 times as much. The concentration measured after 90 minutes, however, showed the difference of only 10%. (concentration of $H_2O_2$ under 28 kHz being 1.1 times greater than that under 132 kHz.) The $H_2O_2$ concentration resulting from 2.5 ppm naphthalene after 90 minutes of sonication at 24 kHz and 132 kHz were lower by 0.05 and 0.1 ppm, respectively, than the concentration measured from the irradiated M.Q. water (no naphthalene added.) Degradation efficiency of horn type (24 kHz) and bath type (28 kHz) ultrasound was found to be 87% and 82.7%, respectively, and $k_1$ was calculated into $22.8{\times}10^{-3}\;min^{-1}$ and $18.7{\times}10^{-3}\;min^{-1}$ respectively. Using the multi- frequency and mixed type of ultrasound system (28 kHz bath type + 24 kHz horn type) simultaneously resulted in combined efficiency of 88.1%, while $H_2O_2$ concentration increased 3.5 times (28 kHz + 24 kHz: 2.37 ppm, 24 kHz: 0.7 ppm.) Therefore, the multi-frequency and mixed type of ultrasound system procedure might be most effectively used for removing the substances that are easily oxidized by the OH radical.