• 제목/요약/키워드: Ultrasonic inspection

검색결과 453건 처리시간 0.025초

원자력발전소 배관 내부 매질이 초음파검사에 미치는 영향 평가 (Evaluation on the Effect of Ultrasonic Testing due to Internal Medium of Pipe in Nuclear Power Plant)

  • 윤병식;김용식;양승한
    • 한국압력기기공학회 논문집
    • /
    • 제9권1호
    • /
    • pp.25-30
    • /
    • 2013
  • The periodic inspection of piping and pressure vessels welds in nuclear power plant has to provide reliable result related to weld flaws, such as location, maximum amplitude response, ultrasonic length, height and finally the nature or flaw pattern. The founded flaw in ultrasonic inspection is accepted or rejected based on these data. Specially, the amplitude of flaw response is used as basic parameter for flaw sizing and it may cause some deviation in length sizing result. Currently the ultrasonic inspections in nuclear power plant components are performed by specific inspection procedure which describing inspection technique include inspection system, calibration methodology and flaw characterizing. To perform ultrasonic inspection during in-service inspection, reference gain should be established before starting ultrasonic inspection by the requirement of ASME code. This reference gain used as basic criteria to evaluate flaw sizing. Sometimes, a little difference in establishing reference gain between calibration and field condition can lead to deviation in flaw sizing. Due to this difference, the inspection result may cause flaw sizing error. Therefore, the objective of this study is to compare and evaluate the ultrasonic amplitude difference between air filled and water filled pipe in nuclear power plant. Additionally, the accuracy of flaw sizing is estimated by comparing both conditions.

횡파 위상배열 초음파탐촉자를 이용한 원자력발전소 저압 터빈 검사 적용 타당성 연구 (Feasibility Study for Low Pressure Turbine Inspection of Nuclear Power Plant Using Shear Wave Phased Array Ultrasonic Transducer)

  • 윤병식;김용식;김진회
    • 한국압력기기공학회 논문집
    • /
    • 제9권1호
    • /
    • pp.8-14
    • /
    • 2013
  • Steam turbine blades and discs of nuclear power plants are one of the most highly stressed areas of turbine rotor, and periodic inspection of the blade roots is essential for monitoring integrity and preventing turbine failure. Ultrasonic technique is applied for volumetric inspection of blade root. However, the complexity of blade root geometry imposes challenges to inspection of blades and discs. Recently, phased array ultrasonic inspection technology is being applied to numerous power generation inspection applications including turbine rotor. The phased array ultrasonic technique requires customized inspection wedges which are generally necessary to generate effectively higher incident angle. But the usage of this wedge can cause access limitation for the lower stage blades of turbine because of the wedge front length. Therefore, the shear wave phased array probe which can generate high inspection angle without wedge is essentially necessary. In this study, feasibility study is conducted for the shear wave phased array ultrasonic probe application to blade and disc inspection. As results, the experimental results show that the shear wave phased array probe can detect the flaw and measure its size with reliable accuracy. Therefore if this shear wave phased array probe is applied to field inspection of blade and disc, more reliable inspection is expected for turbine having access limitation.

초음파를 이용한 용접부 핸디 스캔 검사기 개발 (Developement of Ultrasonic Handy Scanner for Welding Inspection)

  • 강동명
    • 한국안전학회지
    • /
    • 제20권3호
    • /
    • pp.14-18
    • /
    • 2005
  • The ultrasonic handy scanner to be developed in this research is a nondestructive inspection equipment with various facility. The ultrasonic inspection is the technique area which apply range is increasing greatly with IT. The purpose of this research is development of a ultrasonic handy scan inspection device with the utility in a work spot. The ultrasonic handy scanner to be developed with portability in this research is able to carry out the spot inspection. It can contribute to the quality improvement, cost reduction and safety design.

Model for Predicting Ultrasonic NDE Reliability and Statistical Data Analysis of Piping Inspection Round Robin

  • Park, Ik-Keun;Kim, Hyun-Mook
    • International Journal of Reliability and Applications
    • /
    • 제5권1호
    • /
    • pp.25-36
    • /
    • 2004
  • Ultrasonic inspection system consist of the examination procedures, equipment, and operators. The reliability of nondestructive testing is influenced by the inspection environment, materials and types of defect. It is very difficult to estimate the reliability of NDT due to the various factors. Piping inspection round robin was conducted to quantify the capability of ultrasonic inspection during in-service. In this study, the models for predicting the ultrasonic NDE reliability by logistic model and linear regression model are discussed. The utility of the NDT reliability assessment is verified by the analysis of the data from round robin test with these models.

  • PDF

초음파를 이용한 추진제/라이너 미접착 및 추진제 미세 크랙의 결함 검출 기법 (Ultrasonic Inspection Technology of Defect Detection of Propellant/Liner Debond & Propellant Microcrack)

  • 나성엽
    • 한국추진공학회지
    • /
    • 제11권1호
    • /
    • pp.34-42
    • /
    • 2007
  • 초음파를 이용한 추진기관의 비파괴검사는 X-ray 검사에 비하여 경제성이 우수하고, X-ray 검사 시 취약한 미접착, 손상 등의 결함 검출이 우수한 편이다. 그리고 전용 시설 없이 현장에서 실시간으로 검사가 가능하며 방사선 작업에 비하여 안전한 방법이다. 본 논문에서는 고체 추진제에 대한 초음파 특성을 분석하고, 추진제/라이너 미접착에 대한 내측과 외측 검사 방법 및 추진제 손상에 의한 미세 크랙 검출에 대하여 실험 및 분석하였다. 실험 결과, 추진제/라이너 미접착에 대한 내.외측 검사에 있어서 검출 가능성을 보였으며, 그리고 손상에 의한 추진제 미세 크랙도 초음파의 감쇠특성을 이용하여 검출 가능함을 보였다.

초음파 비파괴검사의 신뢰도 평가 모델 (Model of Reliability Assessment in Ultrasonic Nondestructive Inspection)

  • 박익근;박은수;김현묵;박윤원;강석철;최영환;이진호
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2001년도 추계학술대회논문집A
    • /
    • pp.240-245
    • /
    • 2001
  • Ultrasonic inspection system is consisted of the operator, equipment and procedure. The reliability of results in ultrasonic inspection is affected by its ability. Furthermore, the reliability of nondestructive testing is influenced by the inspection environment, other materials and types of defect. Therefore, it is very difficult to estimate the reliability of NDT due to various factors. In this study, the probability of detection, used logistic probability model and Monte Carlo simulation, estimated the reliability of ultrasonic inspection. The utility of the NDT reliability assesment is verified by the analysis of the data from round robin test applied these models.

  • PDF

강구조물(鋼構造物) 진단(診斷)을 위한 초음파(超音波) 센서 (Ultrasonic Sensors for Steel Structure Inspection)

  • 신병철
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제2권2호
    • /
    • pp.170-176
    • /
    • 1998
  • The team mixed PbO, $ZrO_2$, $TiO_2$, $Nb_2O_5$ and $MnCO_3$, to make $Pb[(Zr_{0.54}\;Ti_{0.46})\;Nb_{0.005}]O_3+4%MnCO_3$. The electroded PZT ceramics were poled by 3 kV/mm at $110^{\circ}C$ for 600 s. We assembled the 0.4mm thick PZT slices into ultrasonic transducers. Central frequency of the probe is 5 MHz, which is proper to the thickness gauge for steel pipes and for flaw detector. The probe can detect a disk shape defect of 1mm diameter at 15cm deep in steel block. The new probe's Fresnel zone that the ultrasonic beam do not broaden is 13mm. Over the Fresnel zone, the ultrasonic beam spreads. Half of the beam spread angle of the probe is $4.3^{\circ}-4.6^{\circ}$. This probe can be used for the ultrasonic transducers for non-destructive testing of steel bridges.

  • PDF

초음파를 이용한 감자의 내부결함검사 (Ultrasonic Inspection of Internal Defects of Potatoes)

  • 김인훈;정규홍;장경영;서륜;김만수
    • 한국정밀공학회지
    • /
    • 제20권3호
    • /
    • pp.82-88
    • /
    • 2003
  • The nondestructive internal quality evaluation of agricultural products has been strongly required from the needs for individual inspection. Recently, the ultrasonic wave has been considered as a solution fur this problem, and an ultrasonic system was constructed for the ultrasonic NDE of fruits and vegetables in our previous work. In this paper, the practical applicability of our ultrasonic system is tested fur the inspection of internal defects (central cavity) in Atlantic potato. Sound speed and RMS of transmitted ultrasonic wave signal were measured and classification algorithm using 2 dimensional stochastic analysis. was presented. Experimental results showed greater value of sound speed and RMS (root mean square) of transmitted signal in normal samples than in abnormal samples with cavity. Also a stochastic method to distinguish normal and abnormal showed fault detection rate less than 5%.

효과적인 크랙 검사 자동화 장치를 위한 기반 기술 연구 (Research on Foundation Technology for Crack Inspection Automation Device with Effective Performance)

  • 최군호
    • 반도체디스플레이기술학회지
    • /
    • 제18권4호
    • /
    • pp.143-148
    • /
    • 2019
  • Numerous pipe lines can be found on various plant-based industrial sites. These pipelines should be periodically checked for defects. Most of these pipelines are internally inaccessible and difficult to visually inspect. Therefore, the inspection is being carried out with the help of non-contact inspection equipment such as ultrasonic flaw detection equipment. The use of ultrasonic flaw detection equipment can raise time and efficiency issues. In order to solve this problem, we will study the basic technology necessary for the development of automated inspection system equipped with ultrasonic measuring equipment and verify the validity through the fabrication of the demonstration device.

위상배열 탐상검사법을 이용한 풍력발전용 블레이드의 일정가압 메커니즘 신뢰성 평가 (Reliability Evaluation of Constant Pressure Mechanism on Phased Array Ultrasonic Testing for Wind Turbine Blade)

  • 남문호;지수정;임선;임승환;정예찬
    • 한국신뢰성학회지:신뢰성응용연구
    • /
    • 제17권3호
    • /
    • pp.236-245
    • /
    • 2017
  • Purpose: There is no established inspection system for composite wind blade during the fabrication stage even though the blades are one of the most important part at wind generation system, but phased array ultrasonic testing method has been continuously studied about wind turbine blade with composite. When wind turbine blade with complex shape by phased array probe is inspected, it is necessary to study for system keeping constant pressure using pressure device. Methods: In this paper, we propose constant pressure device for inspecting wind turbine blade by phased array ultrasonic test method. Design of the device controller is based on Hunt-Crossley model. We evaluate reliability of phased array ultrasonic inspection result that applicated constant pressure device. Result: Defect indication is precise and its error is small when constant pressure mechanism based on Hunt-Crossley model was used. Conclusion: When inspection is progressed using constant pressure mechanism, the reliability of composite wind blade inspection can be improved.