• 제목/요약/키워드: Ultrasonic cutting

검색결과 84건 처리시간 0.025초

초음파 진동선삭에서의 절삭 및 진동특성에 관한 연구 (A Study on the Cutting and Vibration Characteristic of Ultrasonic Vibration Cutting)

  • 이규배;임영호;이계철
    • 소음진동
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    • 제4권2호
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    • pp.147-154
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    • 1994
  • In this study, ultransonic vibration cutting system was contructed by installing throw-away-tool tip (KT 350) by screw lock on the bending vibration mode in free-free beam. During the conventional cutting and ultransonic conventional cutting of SM45C, variations of cutting force, roughness and acceleration were measured. The results were compared and analyzed in detail, and it was found that the ultransonic vibration cutting was more effective in reducing cutting force compareed with the conventional cutting .

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초음파진동을 이용한 다층 PCB 기판의 마이크로 드릴링 (Micro drilling of multi-layer PCB with the use of ultrasonic vibration)

  • 장성훈;이선규;원종률;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1853-1856
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    • 2003
  • Multi-layer printed circuit board(PCB) is being used widely for the product with relatively complex circuits such as TV, VTR and FAX. With the rapid enlargement of electronic and IT industry, the hole machining technology on multi-layer PCB is increasingly required to improve. Thus, the micro drilling with ultrasonic vibration can be a good method for hole machining. Unlike conventional drilling, ultrasonic vibration applied drilling introduces less wear and fracture of not only tool but also internal surface of workpiece due to little cutting resistance, thus, machinability can be improved. The experiment is conducted through the comparison between the results of conventional drilling and ultrasonic micro drilling as well as among each results by the variation according to not only feed rate of drill but also amplitude and frequency of ultrasonic vibration. The multi-layer PCB consists of 6 layers and ${\Phi}$0.3 diameter drill was used. As a result, it was found that the state of internal surfaces of holes on multiple layer PCBs is improved by the application of ultrasonic vibration.

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초음파 절단기에 의한 유리 절단면의 상태에 관한 실험적 검토 (Experimental Study on Cutting State of Glass by Ultrasonic Scriber)

  • 이채봉
    • 융합신호처리학회논문지
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    • 제6권4호
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    • pp.212-216
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    • 2005
  • 본 논문은 초음파를 이용한 유리 절단기를 개발하고 실험적으로 최적의 구동 주파수를 조사하였으며 유리 절단기의 효과에 대하여 검토하였다. 효과를 분석하기 위해 유리 절단기 시스템의 이론적 모델을 제시하였다. 그리고 시스템에서 최대 가속도 진폭의 주파수를 이론적으로 구하였다. 주어진 시료에 대해 절단면의 최대 깊이를 실험적으로 조사하였으며 사용한 시료는 석영유리($200mm(L){\times}30mm(W){\times}3mm(T)$)로 일정 가속도 진폭으로 모든 주파수에 대해 초음파 진동자를 구동하였다. 적정한 구동 주파수의 효과를 실험적으로 검토한 결과, 유리판에서 메디안 크랙의 깊이를 최대화하는 최적 주파수는 18.35kHz로 나타났다. 이러한 결과는 이론적 모델로 제시한 시스템의 계산 결과와 매우 일치하였다.

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치과용 초음파 스케일러/수술기 통합 시스템의 스케일링 및 절삭 시 온도 변화에 관한 연구 (A Study on Temperature Changes during Bone Scaling and Cutting of Dental Ultrasonic Scaling/Surgery System)

  • 사민우;고태조;김종영
    • 한국기계가공학회지
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    • 제19권2호
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    • pp.1-8
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    • 2020
  • While dental clinics still use the ultrasonic scaling/surgery tool for teeth scaling and cleaning the tool's use is expanding steadily to include treatment of damaged teeth and bone tissue. In this study, a handpiece moving system (HMS) was developed to evaluate bone scaling and cutting in the field of dentistry. The HMS, through a scaling test of bone using a scaler tip, it was able to identify surface damage. Additionally, a thermos-graphic camera was used to observe the temperature distribution that occurred during the bone scaling and cutting process. Consequently, we found that increasing the working load increased the amount of surface damage. Changes in temperature distribution occurred slowly and were maintained within safety bounds for 10 minutes. Going forward, we will compare the HMS performance on scaling and cutting with other devices.

초음파 진동 절삭공구 혼(tool horn)의 설계에 관한 연구 (A Study on the Design of Ultrasonic Vibration Cutting Tool Horn)

  • 강종표
    • 한국정밀공학회지
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    • 제8권3호
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    • pp.55-63
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    • 1991
  • Transforming small ultrasonic energy into large mechanical energy is the essential feature of ultrasonic vibration in various application fields. This energy amplification can be obtained by achieving resonance condition between booster or tool horn and transducer. When it has uniform section with small sectional area, one dimensional analysis provides good estimation of the natural frequency of the horn. But, for arbitrary shape of horn, one dimensional analysis can no longer be applied. At present, designing tool horn whose natural frequency is identical to that of transducer requires serveral stages of trial and error in actual manufacturing process. In this paper, frequency analysis program is developed to easily predict the natural frequency of ultrasonic vibration cutting tool with axisymmetry and 3- dimensional shape using finite element method.

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Cutting efficiency of apical preparation using ultrasonic tips with microprojections: confocal laser scanning microscopy study

  • Kwak, Sang-Won;Moon, Young-Mi;Yoo, Yeon-Jee;Baek, Seung-Ho;Lee, WooCheol;Kim, Hyeon-Cheol
    • Restorative Dentistry and Endodontics
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    • 제39권4호
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    • pp.276-281
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    • 2014
  • Objectives: The purpose of this study was to compare the cutting efficiency of a newly developed microprojection tip and a diamond-coated tip under two different engine powers. Materials and Methods: The apical 3 mm of each root was resected, and root-end preparation was performed with upward and downward pressure using one of the ultrasonic tips, KIS-1D (Obtura Spartan) or JT-5B (B&L Biotech Ltd.). The ultrasonic engine was set to power-1 or -4. Forty teeth were randomly divided into four groups: K1 (KIS-1D / Power-1), J1 (JT-5B / Power-1), K4 (KIS-1D / Power-4), and J4 (JT-5B / Power-4). The total time required for root-end preparation was recorded. All teeth were resected and the apical parts were evaluated for the number and length of cracks using a confocal scanning micrscope. The size of the root-end cavity and the width of the remaining dentin were recorded. The data were statistically analyzed using two-way analysis of variance and a Mann-Whitney test. Results: There was no significant difference in the time required between the instrument groups, but the power-4 groups showed reduced preparation time for both instrument groups (p < 0.05). The K4 and J4 groups with a power-4 showed a significantly higher crack formation and a longer crack irrespective of the instruments. There was no significant difference in the remaining dentin thickness or any of the parameters after preparation. Conclusions: Ultrasonic tips with microprojections would be an option to substitute for the conventional ultrasonic tips with a diamond coating with the same clinical efficiency.

회전 초음파가공 주축 개발에 관한 연구 (A Study on the Development of Rotary Ultrasonic Machining Spindle)

  • 이상평;김민엽;박종권;고태조
    • 한국기계가공학회지
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    • 제14권4호
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    • pp.160-166
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    • 2015
  • Ultrasonic machining (USM) has been considered a new, cutting-edge technology that presents no heating or electrochemical effects, with low surface damage and small residual stresses on brittle workpieces. However, nowadays, many researchers are paying careful attention to the disadvantages of USM, such as low productivity and tool wear. On the other hand, in this study, a high-performance rotary ultrasonic drilling (RUD) spindle is designed and assembled. In this system, the core technology is the design of an ultrasonic vibration horn for the spindle using finite element analysis (FEA). The maximum spindle speed of RUM is 9,600 rpm, and the highest harmonic displacement is $5.4{\mu}m$ noted at the frequency of 40 kHz. Through various drilling experiments on glass workpieces using a CVD diamond-coated drill, the cutting force and cracking of the hole entrance and exit side in the glass have been greatly reduced by this system.

풍차형 초음파 전동기의 제작과 토크 및 정$\cdot$역회전특성 (Fabrication of the Windmill Type Ultrasonic Its Characteristics of Torque and Bidirectional Revolution)

  • 김영균;김진수
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제50권3호
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    • pp.105-109
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    • 2001
  • In this paper, the windmill type ultrasonic motors with 11.35 mm diameter, 2.87 mm thickness of metal endcap and 1.47 g weight were fabricated. Effects of slots and thickness on torque characteristic in the windmill type ultrasonic motor were investigated, when stator's slots were changed from 4, 6, 8 and thickness 0.15 mm, respectively. Specially designed metal endcaps with windmill shaped cutting can provide longitudinal and torsional displacements simultaneously as the ceramic disk vibrates radically. The windmill type ultrasonic motor has only three components: a stator element with windmill shape slotted metal endcap, a rotor and bearing. Ultrasonic motor stimulated to ultrasonic oscillations by piezoelectrics to drive a rotor via friction contact. The ultrasonic motor fabricated here was the windmill type ultrasonic motor operated by single-phase AC source. Bidirectional revolution using single-phase high frequency for driving the ultrasonic motor was presented.

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과공정 알루미늄 실리콘 합금의 초음파 진동 절삭에 관한 연구 (A Study on the Ultrasonic Vibration Cutting of Hypereutectic Aluminum-Silicon Alloy)

  • 이은상
    • 한국정밀공학회지
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    • 제16권8호
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    • pp.170-177
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    • 1999
  • 과공정 알루미늄 실리콘 합금 (Hypereutectic Al-Si Alloy, A390)은 내마멸성 및 우수한 강성에 의해서 자동차 부품에 많이 사용되고 있다. 본 연구에서는 초음파 진동 절삭에 의한 과공정 알루미늄 실리콘 합금의 가공성과 실리콘 석출의 실험적 연구를 수행 하였다. 최적 공구와 가공조건의 선정 실험을 통하여 보다 효과적인 초음파 진동 절삭을 수행하였으며, 과공정 알루미늄 실리콘 합금의 가공 표면거칠기와 실리콘 석출은 절삭속도와 절삭깊이와 밀접한 연관성을 갖고 있다.

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초음파 근관치료기기의 절삭 및 근관 성형능력에 관한 실험적 연구 (An Experimental Study on the Cutting and Canal Shaping Ability of the Ultrasonic Devices)

  • 노병덕;이승종;박동수;이정석
    • Restorative Dentistry and Endodontics
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    • 제13권1호
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    • pp.91-101
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    • 1988
  • The purpose of this study was to evaluate Ultrasonic devices in root canal enlargement, about the effects on the canal shape and on the cutting ability beyond the curvature in curved canals. 180 resin blocks with $40^{\circ}$ curvature in apical third and 16mm long canal were made of epoxy resin and smooth broaches. These blocks were devided into six groups. According to the devices (ENAC$^{(R)}$, HARMOSONIC$^{(R)}$, Sonic Air MM 3000$^{(R)}$) and files (Zipperer file, H-file, Flexofile, K-file, Sharper file), five groups were instrumented one minute with # 15 files, then the enlarged size was measured. And # 20 files were used again in the same groups, then the enlarged size was measured. In control group, the time which was taken to enlarge the canal from # 15 to # 20 by hand technique was measured. The data was analyzed statistically. Then the enlarged shapes were evaluated in six groups with the stereomicroscope and recorded in ideal and non-ideal canal shape to compare the effects of ultrasonic devices on the canal shape. Only the ideal shaped canals were used in the study whether the cutting ability beyond the curvature in curved canals was, or not. The files with whole flutes, no flutes, and flutes in apical 5mm only were used. The weight differences of pre-and post-instrumentation by Sonic Air MM 3000$^{(R)}$ for two minutes were compared. The results were as follow: 1. Intracanal instrumentation for 1 minute with ultrasonic devices using # 15 and # 20 file in curved root canal of the epoxy resin block can not reach to the next file size. 2. Sonic Air MM 3000$^{(R)}$ shows higher cutting ability than the other two devices (p=0.001), however the percentage of non-ideal canal shape was the highest. 3. Two ultrasonic devices except Sonic Air MM 3000 considered normal in ideal canal shaping ability. 4. little cutting ability was shown beyond the curvature of curved canals.

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