• 제목/요약/키워드: Ultrasonic apparatus

검색결과 57건 처리시간 0.024초

초음파를 이용한 침출수 처리를 위한 막분리 공정의 막힘현상 개선(II) : 막의 재질, 용질과 복합초음파의 효과 분석 (Improvement of Fouling in Membrane Separation Process for Leachate Treatment using Ultrasound(II) : Analysis of Membrane Materials, Solutes and Multi-ultrasonic Effect)

  • 김석완;임재림;이준걸
    • 대한환경공학회지
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    • 제28권2호
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    • pp.207-215
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    • 2006
  • 본 연구에서는 화학적 1차 처리 침출수(시료 I)와 생물학적 처리 침출수(시료 II)를 대상으로 한 막 분리 공정에서 막의 막힘현상을 개선하기 위한 기술로서 초음파 조사방법을 도입하여 그에 대한 영향을 평가하였다. 초음파의 투과속도 개선효과에 관한 실험은 주기적으로 초음파를 조사할 수 있는 초음파막 분리장치를 제작하여 막의 재질(PS과 PVDF)과 막의 종류(MF와 UF), 초음파의 단일주파수(40 kHz와 120 kHz), 초음파의 세기(200 W와 400 W)에 따라 실시하였으며. 아울러 40 kHz와 120 kHz를 동시에 사용하는 복합초음파 조사 실험을 실시하였다. 주기적인 초음파 조사에 관한 시나리오 실험을 통해 UF막과 MF막을 비교한 결과 MF계열의 막에서 더 높은 투과속도의 개선효과를 나타냈으며, 두 가지 PS와 PVDF재질로 만들어진 MF막의 경우 PVDF재질의 MF막이 더 높은 개선효과를 지속적으로 나타내었다. 또한 용액(폐수)의 특성에 따라 초음파 조사에 의한 투과속도의 개선효과가 다르게 나타났으며, 두 가지 초음파주파수(40 kHz과 120 kHz)를 동시에 활용한 복합초음파를 주기적으로 조사한 경우에 투과속도의 상승률은 세정효과가 큰 낮은 주파수(40 kHz)의 단일초음파를 이용하는 경우보다 작았으나, 재막힘 현상은 복합초음파를 사용하는 경우가 더 크게 억제되어 막의 투과속도 개선효과가 지속적으로 유지되었다.

스마트 기기용 강화유리&사파이어 유리 전용 가공기의 진동해석을 통한 설계 개선에 관한 연구 (A Study on Design Improvement by Vibration Analysis of Hardened Glass & Sapphire Machining Equipment for Smart IT Parts Industry)

  • 조준현;박상현;안범상;이종찬
    • 한국기계가공학회지
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    • 제15권2호
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    • pp.51-56
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    • 2016
  • High brittleness is a characteristic of glass, and in many cases it is broken during the process of machining due to processing problems, such as scratches, chipping, and notches. Machining defects occur due to the vibration of the equipment. Therefore, design techniques are needed that can control the vibration generated in the equipment to increase the strength of tempered glass. The natural frequency of the machine tool via vibration analysis (computer simulation) must be accurately understood to improve the design to ensure the stability of the machine. To accurately understand the natural frequency, 3D modeling, which is the same as actual apparatus, was used and a constraint condition was also applied that was the same as that of the actual apparatus. The maximum speeds of ultrasonic and high frequency, which are 15,000 rpm and 60,000 rpm, respectively, are considerably faster than those of typical machine tools. Therefore, an improved design is needed so that the natural frequency is formed at a lower region and the natural frequency does not increase through general design reinforcement. By restructuring the top frame of the glass processing, the natural frequency was not formed in the operating speed area with the improved design. The lower-order natural frequency is dominant for the effects that the natural frequency has on the vibration. Therefore, the design improvement in which the lower-order natural frequency is not formed in the operating speed area is an optimum design improvement. It is possible to effectively control the vibrations by avoiding resonance with simple design improvements.

Assessment of the unconfined compression strength of unsaturated lateritic soil using the UPV

  • Wang, Chien-Chih;Lin, Horn-Da;Li, An-Jui;Ting, Kai-En
    • Geomechanics and Engineering
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    • 제23권4호
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    • pp.339-349
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    • 2020
  • This study investigates the feasibility of using the results of the UPV (ultrasonic pulse velocity) test to assess the UCS (unconfined compressive strength) of unsaturated soil. A series of laboratory tests was conducted on samples of unsaturated lateritic soils of northern Taiwan. Specifically, the unconfined compressive test was combined with the pressure plate test to obtain the unconfined compressive strength and its matric suction (s) of the samples. Soil samples were first compacted at the designated water content and subsequently subjected to the wetting process for saturation and the following drying process to its target suction using the apparatus developed by the authors. The correlations among the UCS, s and UPV were studied. The test results show that both the UCS and UPV significantly increased with the matric suction regardless of the initial compaction condition, but neither the UCS nor UPV obviously varied when the matric suction was less than the air-entry value. In addition, the UCS approximately linearly increased with increasing UPV. According to the investigation of the test results, simplified methods to estimate the UCS using the UPV or matric suction were established. Furthermore, an empirical formula of the matric suction calculated from the UPV was proposed. From the comparison between the predicted values and the test results, the MAPE values of UCS were 4.52-9.98% and were less than 10%, and the MAPE value of matric suction was 17.3% and in the range of 10-20%. Thus, the established formulas have good forecasting accuracy and may be applied to the stability analysis of the unsaturated soil slope. However, further study is warranted for validation.

LNG 저장탱크용 9% Ni강 용접부의 저온피로균열진전 특성 (Fatigue Crack Growth Characteristics of 9% Ni Steel Welded Joint for LNG Storage Tank at Low Temperature)

  • 김재훈;심규택;김영균;안병욱
    • Journal of Welding and Joining
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    • 제28권5호
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    • pp.45-50
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    • 2010
  • The fatigue crack growth characteristics of base metal and weld joint of 9% Ni steel for LNG storage tank was carried out using CT specimen at room temperature and $-162^{\circ}C$. Fatigue crack growth rate of base and weld metals at RT and $-162^{\circ}C$ was coincided with a single line independent of the change of stress ratio and temperature. In the region of lower stress intensity factor range, fatigue crack growth rate at $-162^{\circ}C$ was slower than that at RT, and the slop of fatigue crack growth rate at $-162^{\circ}C$ increased sharply with propagating of fatigue crack, fatigue crack growth rate at RT and $-162^{\circ}C$ was intersected near the region of $2{\times}10-4\;mm$/cycle, and after the intersection region, fatigue crack growth rate at $-162^{\circ}C$ was faster than that at RT. The micro-fracture mechanism using SEM shows the ductile striation in the stable crack growth region. Also the defects of weld specimen after fatigue testing were detected using the A scan of ultrasonic apparatus.

알루미늄 합금의 양극산화 조건에 따른 내구성 평가 (Evaluation of Durability for Al Alloy with Anodizing Condition)

  • 이승준;한민수;김성종
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2016년도 추계학술대회 논문집
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    • pp.152-152
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    • 2016
  • Anodizing is a technology to generate thicker and high-quality films than natural oxide films by treating metals via electrochemical methods. It is a technique to develop metals for various uses, and extensive research on the commercial use has been performed for a long time. Aluminum anodic oxide (AAO) is generate oxide films, whose sizes and characteristics depending on the types of electrolytes, voltages, temperatures and time. Electrochemical manufacturing method of nano structure is an efficient technology in terms of cost reduction, high productivity and complicated shapes, which receives the spotlight in diverse areas. The sulfuric acid was used as an anodizing electrolyte, controlling its temperature to $10^{\circ}C$. The anode was 5083 Al alloy with dimension of $5(t){\times}20{\times}20mm$ while the cathode was the platinum. The distance between the anode and the cathode was maintained at 3 cm. Agitation was introduced by magnetic stirrer at 300 rpm to prevent localized temperature rise that hinders stable growth of oxide layer. In order to observe surface characteristics with applied current density, the electrolyte temperature, concentration was maintained at constant condition for $10^{\circ}C$, 10 vol.%, respectively. To prevent hindrance of stable growth of oxide layer due to local temperature increase during the experiment, stirring was maintained at constant rate. In addition, using galvanostatic method, it was maintained at current density of $10{\sim}30mA/cm^2$ for 40 minutes. The cavitation experiment was carried out with an ultrasonic vibratory apparatus using piezo-electric effect with modified ASTM-G32. The peak-to-peak amplitude was $30{\mu}m$ and the distance between the horn tip and specimen was 1 mm. The specimen after the experiment was cleaned in an ultrasonic, dried in a vacuum oven for more than 24 hours, and weighed with an electric balance. The surface damage morphology was observed with 3D analysis microscope. As a result of the investigation, differences were observed surface hardness and anti-cavitation characteristics depending on the development of oxide film with applied current density.

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Non-contact Transportation of Flat Panel Substrate by Combined Ultrasonic Acoustic Viscous and Aerostatic Forces

  • Isobe, Hiromi;Fushimi, Masaaki;Ootsuka, Masami;Kyusojin, Akira
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권2호
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    • pp.44-48
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    • 2007
  • In recent years, the size of plane substrates and semiconductor wafers has increased. As conventional contact transportation systems composed of, for example, carrier rollers, belt conveyers, and robot hands carry these longer and wider substrates, the increased weight results in increased potential for fracture. A noncontact transportation system is required to solve this problem. We propose a new noncontact transportation system combining acoustic viscous and aerostatic forces to provide damage-free transport. In this system, substrates are supported by aerostatic force and transported by acoustic viscous streaming induced by traveling wave deformation of a disk-type stator. A ring-type piezoelectric transducer bonded on the stator excites vibration. A stator with a high Q piezoelectric transducer can generate traveling vibrations with amplitude of $3.2{\mu}m$. Prior to constructing a carrying road for substrates, we clarified the basic properties of this technique and stator vibration characteristics experimentally. We constructed the experimental equipment using a rotational disk with a 95-mm diameter. Electric power was 70 W at an input voltage of 200 Vpp. A rotational torque of $8.5\times10^{-5}Nm$ was obtained when clearance between the stator and disk was $120{\mu}m$. Finally, we constructed a noncontact transport apparatus for polycrystalline silicon wafers $(150(W)\times150(L)\times0.3(t))$, producing a carrying speed of 59.2 mm/s at a clearance of 0.3 mm between the stator and wafer. The carrying force when four stators acted on the wafer was $2\times10^{-3}N$. Thus, the new noncontact transportation system was demonstrated to be effective.

마이크로 드릴비트의 워터젯 세척 로봇시스템의 공정 시뮬레이션 분석에 관한 연구 (A Study on Process Simulation Analysis of the Water Jet Cleaning Robot System for Micro Drill-bits)

  • 국연호;박상록;박기진;최현진
    • 한국CDE학회논문집
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    • 제20권3호
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    • pp.291-297
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    • 2015
  • A water jet cleaning robot system for micro drill bits is to refurbish micro drill bits used for the PCB manufacturing process. It can refurbish drill bits with the minimum diameter of ${\phi}0.15{\sim}0.075mm$ of which the total quantity have been discarded before. Micro drill bits with the minimum diameter of ${\phi}0.075mm$ can be cleaned by applying the water jet cleaning robot system out of the manual ultrasonic cleaning in the past for the cleaning equipment as the initial process in refurbishing. This study analyzed problems, while applying the apparatus mechanism for the workability such as the robot traces of Transfer Robot I and II, drill bit loading and unloading, and cleaning tasks in the water jet cleaning robot system in an effort to carry out simulations. In addition, the cleaning work process was optimized as the work process was verified in advance and the production quantity was analyzed through simulations.

발포용 PU/MWNT 복합필름의 제조와 특성분석 (Manufacturing and Characteristics Analysis of PU/MWNT Composite Film for Forming)

  • 박준형;김정현;김승진
    • 한국염색가공학회지
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    • 제22권4호
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    • pp.362-372
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    • 2010
  • This paper surveys the physical properties of the multiwall carbon nanotube (MWNT) and polyurethane composite film for improvement of mechanical properties and electrical characteristics. The modification of MWNT was carried out by acid treatment with nitric and sulphuric acid mixed solution, and then followed by thermal treatment for enhancing MWNT dispersion with polyurethane. This modified MWNT was mixed with polyurethane by changing the loading content of MWNT and dispersion time under the dimethylformamide solution in the ultrasonic wave apparatus. Various physical characteristics of the modified PU/MWNT films were measured and analyzed in terms of the loading content and dispersion time. The maximum absorbance of the PU/MWNT films were observed with the 2wt% loading at dispersion times of 2 and 24 hour, respectively. The minimum electrical volume resistivity of PU/MWNT film was shown at the loading content of 0.5wt% or more irrespective of dispersion treating time. However the optimum condition was assumed to 2wt% loading at dispersion time of 2 hours by assessing the surface profile of the film using video microscope. The breaking stress and strain of the PU/MWNT film decreased with increasing loading content, but no change of physical properties was shown with increasing in dispersion time.

계명대학교 박물관 보존과학실 소개 (Conservation Laboratory of Keimyung University Museum)

  • 김병주
    • 보존과학연구
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    • 통권6호
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    • pp.247-258
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    • 1985
  • Conservation laboratory was attached to Keimyung University Museum inMarch 1980 and ever since it has been devoted mainly to the processing andconservation of metal objects. A number of objects have been processed inthis laboratory during the period, including those already in the collection ofthe Museum, those which were discovered during the three major excavationsof Kaya tombs conducted by the Museum, and those processed on commissionfrom other museums in the country,The activities of this laboratory include: (1) conserving the objects againstfurther erosion; (2) raising the archaeological value of the objects by revealingthe structure of such parts of the objects as concealed under rust; and (3)recovering the original shape of damaged objects.The methods adopted by the laboratory include: (1) removing from theobjects the ionized chlorine which usually are the major cause of erosion; (2)strengthening the objects by soaking them in acrylic resins; and (3) applyingresins to the surface of the objects to protect them from further erosion.Chemicals much employed by the laboratory includes the acrylic resin(Ruschot; developed jointly by the Cultural Property Research Institute ofKorea and Samwha Paint Company), the sodium sesquicarbonate, the sodiumhydroxide, the lithium hydroxide, and the benzotriazole.Major apparatus in the laboratory includes the vacuum immersion tank, theairbrasive, the ultrasonic cleaner, the pH-ion meter, the water bath, the zoomstereo microscope, the drying oven, and the drill.

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Evaluation of Life Span for Al2O3 Nano Tube Formed by Anodizing with Current Density

  • 이승준;김성종
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2017년도 춘계학술대회 논문집
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    • pp.148-148
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    • 2017
  • Surface modification is a type of mechanical manipulation skills to achieve extensive aims including corrosion control, exterior appearance, abrasion resistance, electrical insulation and electrical conductivity of substrate materials by generating a protective surface using electrical, physical and chemical treatment on the surface of parts made from metallic materials. Such surface modification includes plating, anodizing, chemical conversion treatment, painting, lining, coating and surface hardening; this study conducted cavitation experiment to assess improvement of durability using anodizing. In order to observe surface characteristics with applied current density, the electrolyte temperature, concentration was maintained at constant condition. To prevent hindrance of stable growth of oxide layer due to local temperature increase during the experiment, stirring was maintained at constant speed. In addition, using galvanostatic method, it was maintained at processing time of 40minutes for 10 to $30mA/cm^2$. The cavitation experiment was carried out with an ultra sonic vibratory apparatus using piezo-electric effect with modified ASTM-G32. The peak-to-peak amplitude was $30{\mu}m$ and the distance between the horn tip and specimen was 1mm. The specimen after the experiment was cleaned in an ultrasonic bath, dried in a vacuum oven for more than 24 hours, and weighed with an electric balance. The surface damage morphology was observed with 3D analysis microscope. As a result of the study, differences were observed surface hardness and anti-cavitation characteristics depending on the development of oxide film with the anodizing process time.

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