• Title/Summary/Keyword: Ultrasonic Examination

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Development of Ultrasonic Machine with Force Controlled Position Servo System (가공력 제어 위치 서보 시스템을 이용한 초음파 가공기의 개발)

  • 장인배;이승범;전병희
    • Transactions of Materials Processing
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    • v.13 no.3
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    • pp.253-261
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    • 2004
  • The machining technology for the brittle materials such as ceramics are applied to the fields of MEMS(micro electromechanical system) by the progress of new machining technologies such as Etching, Diamond machining, Micro drilling, EDM(Electro discharge machining), ECDM(Electro discharge machining), USM(Ultrasonic machining), LBM(Laser beam machining), EBM(Electron beam machining). Especially, the USM technology can be applied to the dieletric brittle materials such as silicon, borosilicate glass, silicon nitride, quartz and ceramics with high aspect ratio. The micro machining system with machining force controlled position servo is developed in this paper and the optimized ultrasonic machining algorithm is constructed by the force controlled position servo control. The load cell is adapted in the force measuring and the servo control algorithm, suit for the ultrasonic machining characteristics, is estabilished with using the PID auto-tunning functions at the PMAC system which is generally adapted in the field of robot industries. The precision force signal amplifier is constructed with high precision operational amplifier AD524. The vacuum adsorption chuck which is made of titanum and internal flow line is engraved, is used in the workpiece fixing. The mahining results by USM shows that there are some deviation between the force command and the actual machining force that the servo control algorithm should be applied in the machining procedures. Therefore, the constant force controlled position servo system is developed for the micro USM system and by the examination machining process in USM, the stable USM system is realized by tracking the average value of machining force.

A study on Computer-controlled Ultrasonic Scanning Device (컴퓨터제어에 의한 자동초음파 탐상장치에 관한 연구)

  • Huh, H.;Park, C.S.;Hong, S.S.;Park, J.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.30-38
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    • 1989
  • Since the nuclear power plants in Korea have been operated in 1979, the nondestructive testing (NDT) of pressure vessels and/or piping welds plays an important role for maintaining the safety and integrity of the plants. Ultrasonic method is superior to the other NDT method in the viewpoint of the detectability of small flaw and accuracy to determine the locations, sizes, orientations, and shapes. As the service time of the nuclear power plants is increased, the radiation level from the components is getting higher. In order to get more quantitative and reliable results and secure the inspector from the exposure to high radiation level, automation of the ultrasonic equipments has been one of the important research and development(R & D) subject. In this research, it was attempted to visualize the shape of flaws presented inside the specimen using a Modified C-Scan technique. In order to develope Modified C-Scan technique, an automatic ultrasonic scanner and a module to control the scanner were designed and fabricated. IBM-PC/XT was interfaced to the module to control the scanner. Analog signals from the SONIC MARK II were digitized by Analog-Digital Converter(ADC 0800) for Modified C-Scan display. A computer program has been developed and has capability of automatic data acquisition and processing from the digital data, which consist of maximum amplitudes in each gate range and locations. The data from Modified C-Scan results was compared with shape from artificial defects using the developed system. Focal length of focused transducer was measured. The automatic ultrasonic equipment developed through this study is essential for more accurate, reliable, and repeatable ultrasonic experiments. If the scanner are modified to meet to appropriate purposes, it can be applied to automation of ultrasonic examination of nuclear power plants and helpful to the research on ultrasonic characterization of the materials.

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Evaluation of the Surface Crack by a Large Aperture Ultrasonic Probe (대구경 초음파 탐촉자를 이용한 표면균열 평가)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.180-185
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    • 2004
  • Conventional ultrasonic examination to detect micro and small surface cracks is based on the pulse-echo technique using a normal immersion focused transducer with high frequency, or an angle-beam transducer generating surface waves. It is difficult to make an automatic ultrasonic system that can detect micro and small surface cracks and position in a large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of the transducer. In this study, a high-precision scanning acoustic microscope with a 10MHz large-aperture transducer has been used to assess the existence, position and depth of a surface crack from the real-time A, B, C scans obtained by exploiting the ultrasonic diffraction. The ultrasonic method with large aperture transducer has improved the accuracy of the crack depth assessment and also the scanning speed by ten times, compared with the conventional ultrasonic methods.

Experience in Ultrasonic Flaw Estimation and its Excavation on the Weldments of Nuclear Pressure Vessels (원전 압력용기 용접부 초음파탐상, 결함크기 평가 및 결함 수리 경험)

  • Lee, J.P.;Park, D.Y.;Lim, H.T.;Kim, B.C.;Joo, Y.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.1
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    • pp.52-60
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    • 1991
  • The importance and role of preservice and inservice inspection(PSI/ISI) for nuclear power plant components are intimately related to plant design, safety, reliability and operation etc.. The Korea Atomic Energy Research Institute(KAERI) has been performing PSI/ISI in Korea since the PSI of Kori nuclear power plant, unit 1 had been performed in 1977. KAERI has localized PSI/ISI technology and has done much experience in ultrasonic flaw detection, evaluation and its excavation on the weldments of large pressure vessels. The results of flaw estimation using ultrasonic examination are compared with the actual flaw sizes revealed by field excavation. KAERI's experience regarding PSI/ISI was described and some discussions were added.

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Ultrasonic Measurement of Tissue Motion for the Diagnosis of Disease

  • Beach Kirk W.
    • International Journal of Vascular Biomedical Engineering
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    • v.1 no.1
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    • pp.3-12
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    • 2003
  • Ultrasonic pulsed Doppler velocimetry has become a standard international method of classifying carotid disease. Because the measured angle adjusted velocity increases as the Doppler angle increases, examinations should be performed at a convenient standard Doppler examination angle. An angle of 60 degrees is achievable throughout most examinations. Multiple Doppler viewing angles allow the acquisition of velocity vectors during the cardiac cycle, revealing the complex velocity patterns. Ultrasonic velocimetry (whether Doppler or time domain) is based on changes in the phase of the ultrasound echo. Other examinations can be done based on the echo phase. Slow motions of organs such as the brain can be used to monitor changes in edema. Measurements of tissue strain due to the pulsatile filling of the arterioles. This plethysmographic imaging method can display differences in tissue perfusion because of different tissue types and changes in autonomic activity.

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A Study on the Fabrication of Prototype Ultrasonic Machine Tool and It's Experimental Machining (실험용 초음파 가공기의 제작 및 가공실험에 관한 연구)

  • 김종광;서용위
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.930-933
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    • 2000
  • In this report experimental ultrasonic machine system has been fabricated and experimental machining has been performed using glass as a workpiece material. As grit size increases, material removal rate(MRR) was observed to be increased at decreased applied tool pressure on the workpiece, however at the higher applied pressure above $2-4\;kg/cm^2$ for smaller grit size, the MRR was not increased. Also better surface roughness was obtained for smaller grit size. Microchipping was observed from the microscopic examination and the pattern is similar to the iso-stress field where cracking is considered to be initiated near the surface.

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Localization and Thickness Measurement of the Measuring Plane Using Ultrasonic Sensor and Encoder

  • Kim, Hyung-Kuk;Ahn, Hee-Tae;Lee, Dong-Hwal;Jeong, Seung-Gwon;Bae, Jong-Il
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.127.5-127
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    • 2001
  • The 3-dimensional measuring machine by using an ultrasonic sensor is used one of the NDE (Nondestructive Evaluation). It is applied to the inspection of pipelines, boreholes, pressure vessel and tank, and so on. On particular when a harsh environment prohibits the use of moving mechanical parts. The 3-dimensional measuring machine by using an ultrasonic sensor, which measure 1-dimensional information and 2-dimensional information simultaneously from a target of inspection, and then re construct 3-dimensional information. So we can find the situation in progress and predict remaining life and corrosion without destructive examination. It´s a point of excellence that the 3-dimensional measuring machine is portable.

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An Analysis of Temperature Change and TI MI using Tissue Mimicking Phantom in Ultrasonic Examination (초음파검사에서 인체모의 매질팬텀을 이용한 온도 변화와 TI MI 분석)

  • Cheol-Min, Jeon;Jae-Bok, Han;Jong-Gil ,Kwak;Jong-Nam, Song
    • Journal of the Korean Society of Radiology
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    • v.16 no.6
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    • pp.751-759
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    • 2022
  • Currently, ultrasound examination for diagnostic ultrasound and health examination purposes is widely used, and it is showing an increasing trend due to the application of health insurance. However, the risk of ultrasound has not been clearly identified so far, and in this study, surface and deep temperature changes according to frequency and mode were measured by using a tissue mimicking phantom and TI and MI values were compared. A simulated phantom was manufactured by adding a small amount of kappa-caraginan powder with acoustic characteristics similar to that of the human body and potassium chloride for solidification, and the change of surface and depth temperature was measured using a surface thermometer and a probe thermometer. As a result, the convex probe using low frequency showed a higher temperature increase than the linear probe using high frequency, so there was a significant difference, and the temperature increase was the highest on the surface, and the depth of 1cm showed a temporary temperature increase, but there was no significant temperature change. There was no change in the deep temperature of 5 cm to 15 cm, and the TI and MI values did not change during the test time. Since only the surface temperature rose during the 15-minute test and there was no temperature change in the core, so it is not expected to show a temperature change that is harmful to the human body. However, it is thought that prolonged examination of one area may cause temperature rise, so it should be avoided.

Evaluation of Ultrasonic Characterization of Hardness after Heat Treatment of Piston Rods for Use of Vehicles (차량용 피스톤로드의 열처리경도에 따른 초음파특성 평가)

  • Im, K.H.;Back, C.G.;Jong, O.S.;Hwang, Y.H.;Jong, O.S.;Kwon, S.H.;Kim, H.G.;Lee, H.H.;Woo, Y.D.;Zhang, G.L.;Jung, J.A.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.1
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    • pp.48-55
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    • 2014
  • Many techniques are available for destructive and nondestructive measurement of mechanical hardness. The ultrasonic method could be widely applicable as a nondestructive technique. Many studies have examined how changes in the mechanical hardness affect the longitudinal velocity of ultrasonic waves. This approach aims to estimate the overall velocity variations in specimens. However, proper nondestructive examination techniques are needed as effective tools for analyzing the effects of heat treatment on the surface of the specimens. Therefore, in this study, the effect on the hardness of piston rods was nondestructively measured using surface ultrasonic waves. The hardness after heat treatment was investigated at various depths in the specimens, and the velocity of the surface ultrasonic waves was measured with respect to the hardness of the piston rods. In addition, finite element method simulations were performed to confirm the behavior of the waves.

Design and Performance Evaluation of Shear Wave Phased Array Ultrasonic Transducer (횡파 위상배열 초음파 탐촉자 설계 및 성능 평가)

  • Yoon, Byung-Sik;Lee, Hee-Jong;Braconnier, Dominique
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.185-191
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    • 2012
  • Typically, a wedge is involved to generate effectively high inspection angle in pipe weld inspection using phased array ultrasonic technique. But the usage of this wedge for weld or access limited area can cause coverage limitation for the examination volume because of the wedge front length. Therefore, the shear wave phased array probe which can generate high inspection angle without wedge is essentially necessary. In this paper, the shear wave phased array ultrasonic probe which can generate high inspection angle designed by modeling and manufactured from the modelling result. And this shear wave probe tested whether it can detect and sizing for EDM test block that contains various depth. As results, the experimental results show that the designed shear wave phased array probe can detect and size with reliable accuracy. Therefore if this phased array probe apply in field inspection, it is expected that it show more reliable inspection result for plant structure having access limitation.