• Title/Summary/Keyword: Ultra-fine structure

Search Result 82, Processing Time 0.021 seconds

A Study on the Hybrid-ECAP Process to Produce Ultra-Fine Materials (초미세 결정립 조직을 만들기 위한 복합전단가공법에 관한 연구)

  • Lee, Ju-Hyun;Lee, Jin-Ho
    • Journal of the Korea Institute of Military Science and Technology
    • /
    • v.11 no.4
    • /
    • pp.83-91
    • /
    • 2008
  • The development of the equal channel angular pressing(ECAP) process in metals has recently provided a feasible solution to produce ultra-fine or nano-grained bulk materials with tailored material properties. However, ECAP process is difficult to scale up commercially due to requirements of an excessive load. In this paper, a new Hybrid-ECAP process with torsional die is considered to obtain materials of ultra-fine grain structure under low forming load. An upper bound analysis and numerical simulation (DEFORM 3D, a commercial FEM code) are carried out on the torsional die. By the upper bound analysis, analytical expression for the compression force and rotation speed are obtained. By the FEM analysis, the distribution of strain, stress and deformation are obtained. These results show that the Hybrid-ECAP is a useful process because this process can obtain the homogeneous deformations with relatively low forming load. Additionally, due to decreased forming load, die life can be improve.

Effect of Annealing Temperature on Dynamic Deformation Behavior of Ultra-Fine-Grained Aluminum Alloys Fabricated by Equal Channel Angular Pressing (ECAP으로 제조된 초미세립 알루미늄 합금의 동적 변형거동에 미치는 어닐링 온도의 영향)

  • Kim, Yang Gon;Ko, Young Gun;Shin, Dong Hyuk;Lee, Chong Soo;Lee, Sunghak
    • Korean Journal of Metals and Materials
    • /
    • v.46 no.9
    • /
    • pp.563-571
    • /
    • 2008
  • The influence of annealing treatment on dynamic deformation behavior of ultra-fine grained aluminum alloys was investigated in this study. After equal-channel angular pressing at $200^{\circ}C$, most of the grains were considerably reduced to nearly equiaxed grains of $0.3{\mu}m$ in size. With an increment of various annealing treatments for 1 hour, resultant microstructures were found to be fairly stable at temperatures up to $200^{\circ}C$, suggesting that static recovery would be dominantly operative, whereas grain growth was pronounced above $250^{\circ}C$. The tensile test results showed that yield and ultimate tensile strengths decreased, but elongation-to-failure and strain hardening rate increased with increasing annealing temperature. The dynamic deformation behavior retrieved with a series of torsional tests was explored with respect to annealed microstructures. Such mechanical response was analyzed in relation to resultant microstructure and fracture mode.

Ultra-small Marker Beacon Antenna with a Wide Frequency Tuneable Capacitive Plate

  • Park, Ju-Derk;Choi, Byeong-Cheol;Kim, Nam;Jung, Young-Bae
    • ETRI Journal
    • /
    • v.38 no.5
    • /
    • pp.879-884
    • /
    • 2016
  • In this paper, an ultra-small marker beacon antenna operated in the VHF-band is proposed. This antenna has a modified linear IFA structure with a lumped capacitor and a capacitive plate for frequency tuning and impedance matching. The capacitive plate is directly connected to the end of a linear radiator and is separated from the antenna ground by 1 mm. The main operating frequency is mainly controlled by the size and dielectric constant of the capacitive plate. The lumped capacitor is useful for fine frequency tuning. Using the proposed structure, an ultra-small marker beacon antenna can be realized with a length of 0.04 ${\lambda}_0$.

Investigation of Physical Property Change in Modified Corn Starch by Ultra Fine Pulverization (초미세분쇄를 이용한 옥수수 변성전분의 물리적 특성 변화 구명)

  • Han, Myung Ryun;Kim, Ae Jung;Chang, Moon Jeong;Lee, Soo Jeong;Kim, Hee Sun;Kim, Myung Hwan
    • Food Engineering Progress
    • /
    • v.13 no.4
    • /
    • pp.335-340
    • /
    • 2009
  • This study was performed to analyze changes in the molecular structural and physical properties of modified corn starch, in which particle structure was broken using high impact planetary mill and ultra fine pulverizing techniques. The average diameter and specific surface area of the modditied corn starch after pulverization decreased 50% and increased 567%, respectively. Content of low molecular substances mersured using gel permeation chromatography (GPC) increased from 21.0% to 86.5% after pulverizing corn starch. Damaged starch content also increased from 9.63% to 83.57% after pulverizing corn starch. After pulverization, gel formation capacity corn starch was reduced compared to that of control by structure breakdown.

Microstructural and Mechanical Characteristics of the ECAPed P/M 6061 Al Alloy (ECAP가공한 P/M 6061 Al 합금의 미세조직과 기계적 성질)

  • 장시영
    • Journal of Powder Materials
    • /
    • v.9 no.1
    • /
    • pp.43-49
    • /
    • 2002
  • Microstructural and mechanical characteristics of P/M 6061 Al alloy subjected to equal channel angular pressing (ECAP) were investigated. The P/M 6061 Al alloy had an intial grain size of approximately $20\mutextrm{m}$. An equiaxed ultra-fine grained structure with the mean grain size of $~50 \mutextrm{m}$ was obtained by four repetitive ECAP at 473 K. The microhardness of P/M 6061 Al alloy was drastically increased from about 40 Hv to 80 Hv by two repetitive ECAP at 373 K. However, the microhardness decreased with increasing ECAP temperature. The tensile stength of as-hot-pressed P/M 6061 Al alloy before ECAP was 95 MPa, whereas it increased to both 248 MPa after two repetitive ECAP at 373 K and 130 MPa after four repetitive ECAP at 473 K. The tensile properties of the ECAPed sample were compared with those of commercial cast 6061-O and 6061-T4 Al alloys.

Toward Improving the Dynamic Deformation Properties of Metallic Materials via Role of Microstructure Factor (미세조직 인자의 영향을 고려한 금속 소재의 동적변형 특성 향상에 관한 연구)

  • Kim, Y.G.;Hwang, B.;Lee, D.G.;Ko, Y.G.;Lee, S.
    • Transactions of Materials Processing
    • /
    • v.30 no.5
    • /
    • pp.247-254
    • /
    • 2021
  • This study reviews dynamic deformation behavior of ultra-fine-grained Al alloys, ultra-fine-grained conventional low carbon steel and dual phase steel and Zr-based amorphous alloys. Dynamic tests were conducted using a Kolsky bar then the test data was analyzed in relation to resultant microstructures, mechanical properties and propensity of adiabatic shear band. In addition, deformed microstructures and fracture surfaces were used to investigate the behavior of both the dynamic deformation and fracture, and adiabatic shear banding. As a result, increasing microstructural homogeneity, strain hardenability and forming multiple shear bands could be a better way to increase the fracture resistance under dynamic loading as the formation of adiabatic shear bands was reduced or prevented.

Effect of Aggregate on Mechanical Properties of Ultra-High Strength Concrete Exposed to High Temperature (고온을 받은 초고강도 콘크리트의 역학적 특성에 관한 골재의 영향)

  • Kim, Young-Sun;Choi, Hyoung-Gil;Ohmiya, Yoshifumi;Kim, Gyu-Yong
    • Journal of the Korea Concrete Institute
    • /
    • v.23 no.4
    • /
    • pp.431-440
    • /
    • 2011
  • Concrete structures exposed to fire produce changes in their internal structure, resulting in their service life reduction due to the deterioration of its strength and performance capacity. The deterioration level are dependent on the temperature, exposure time, concrete mix proportions, aggregate property, and material properties. This study was performed to evaluate the thermal behavior of ultra-high strength concrete for the parameters of water to cement ratio (compressive strength), fine to total aggregate ratio, and maximum coarse aggregate size. At room temperature and $500^{\circ}C$, tests of ultrasonic pulse velocity, resonance frequency, static modulus of elasticity, and compressive strength are performed using ${\varnothing}100{\times}200\;mm$ cylindrical concrete specimens. The results showed that the residual mechanical properties of ultra-high strength concrete heated to $500^{\circ}C$ is influenced by variation of a water to binder ratio, fine to total aggregate ratio, and maximum coarse aggregate size.

Analysis of Deformation Behavior due to Die Angles during Equal Channel Angular Pressing (ECAP) with Pure-Zirconium (Pure-Zirconium의 ECAP 공정에서의 금형의 교차각과 만곡각에 따른 재료의 변형거동해석)

  • Kwon, G.H.;Chae, S.W.;Kwun, S.I.;Kim, M.H.;Hwang, S.K.
    • Proceedings of the KSME Conference
    • /
    • 2000.11a
    • /
    • pp.747-753
    • /
    • 2000
  • There has been a number of investigations in recent years reporting the results obtained on the structure and properties of metals deformed to severe plastic deformation (SPD). Being deformed to SPD, ultra-fine grains (UFG) are usually formed, and UFG structure exhibits fundamental differences in original physical properties. One method often used to obtain SPD is equal channel angular pressing (ECAP). In order for this technique to be exploited, it is important to understand the deformation behavior during the ECAP processing and relationship to the configuration of die. The finite element method (FEM) has been used to investigate this issue. It has been found that the plastic deformation is sensitive to the channel angle and material properties and is not uniform across the width of the specimen and the pressing load is relative to deformation during the ECAP processing.

  • PDF

The Effect of Extrusion Temperatures on Microstructures and Mechanical Properties of Ultra-Fine Structured and Extruded Al81Si19 Alloys (초 미세조직 Al81Si19 합금분말 압출재의 미세조직과 기계적 성질에 미치는 압출온도의 영향)

  • 이태행;홍순직
    • Journal of Powder Materials
    • /
    • v.10 no.5
    • /
    • pp.325-332
    • /
    • 2003
  • The effect of extrusion temperature on the microstructure and mechanical properties was studied in gas atomized TEX>$Al_{81}Si_{19}$ alloy powders and their extruded bars using SEM, tensile testing and wear testing. The Si particle size of He-gas atomized powder was about 200-800 nm. Each microstructure of the extruded bars with extrusion temperature (400, 450 and 50$0^{\circ}C$) showed a homogeneous distribution of primary Si and eutectic Si particles embedded in the Al matrix and the particle size varied from 0.1 to 5.5 ${\mu}m$. With increasing extrusion temperature from 40$0^{\circ}C$ to 50$0^{\circ}C$, the ultimate tensile strength (UTS) decreased from 282 to 236 ㎫ at 300 K and the specific wear increased at all sliding speeds due to the coarse microstructure. The fracture behavior of failure in tension testing and wear testing was also studied. The UTS of extrudate at 40$0^{\circ}C$ higher than that of 50$0^{\circ}C$ because more fine Si particles in Al matrix of extrudate at 40$0^{\circ}C$ prevented crack to propagate.

Air-Void Structure of Very-Early Strength Latex-Modified Concrete Using Ultra-Fine Fly Ash (울트라 파인 플라이 애시를 사용한 초속경 LMC의 공극구조 특성)

  • Choi, Pan-Gil;Park, Won-Il;Yun, Kyong-Ku;Lee, Bong-Hak
    • Journal of the Korean Society of Hazard Mitigation
    • /
    • v.10 no.2
    • /
    • pp.47-53
    • /
    • 2010
  • Very-early strength latex-modified concrete (VES-LMC) was developed with a focus on workability, strength development and long-term durability that would allow for opening a bridge to traffic only 3 hours after concrete placement, which would be useful when repairing concrete bridge deck overlays. However, even though usage of latex in VES-LMC improves the durability, it has a disadvantage that it produces lots of entrained air. Therefore, specific plan is necessary since it is weak for freezing and thawing in air-void structure. In the present study ultra-fine fly ash (UFFA) was used. Test results are follows ; Air content of VES-LMC UFFA (VES-LMC using UFFA) concrete was decreased since major pozzolan reaction was happened in one day. It was also found that total air content of concrete was decreased with pozzolan reaction since air content in 28 days was the same with one day air content. The addition of calcium hydroxide increased entrained air which is smaller than size of 200 ${\mu}m$. It was effective to improve the air-void structure of VES-LMC since spacing factor can be confirmed as smaller than size of 200 ${\mu}m$ using more than 15% of UFFA.