• Title/Summary/Keyword: Ultra-Precision machining

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The Development of CAM Software for Ultra-precision Aspheric Surface (초정밀 비구면 선삭가공용 CAM 소프트웨어 개발에 대한 연구)

  • 양민양;이택민;이성찬;이재윤;김태형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.534-537
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    • 1996
  • As consumer electronics, information, and aero-space industry grow, the demand for aspheric lens increases higher. To enhance the precision and productivity of aspheric surface, a CAM system for ultra-precision aspheric surface needs to be realized. In this study, the developed CAM system can generate NC code for various aspheric surfaces fast and precisely by Tri-arc interpolation method that the location of maximum error is fixed. The cutting condition input module and the NC code verification module are adequate to ultra-precision machining, so that a operator can obtain products fast and easily.

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Effect of Ultrasonic Vibration on Micro-EDM Channel (Micro-EDM 채널가공에서 초음파 가진의 영향)

  • Lim, Heesung;Hong, Minsung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.6
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    • pp.421-425
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    • 2016
  • Micro-EDM is one of the recent fine-machining technologies. Micro-EDM is widely used in precision processes because products manufactured via EDM are free from workpiece hardness. However, the debris produced during the process cause many problems such as reduced precision of the process. The first solution of this problem involves using the milling hole process. Micro-EDM hole process involves an electrode moving rapidly in the vertical direction via a servo system to disperse debris. However, this process can cause reduced work efficiency owing to contact between the electrode and workpiece. In this study, ultrasonic vibration is added to micro-EDM channel machining. Ultrasonic vibration removes the debris during machining and enables precision machining. Consequently, a clean work environment for the subsequent processes is maintained.

Smart Compensation for Chatter Control of Machine-Tool (공작기계 채터진동 스마트 보정제어 기술)

  • Kim, Dong-Hong;Song, Jun-Yeob;Koh, Dong-Yeon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.1
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    • pp.9-16
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    • 2015
  • The machining-chatter stands for a sudden relative vibration appeared between a material and a tool while processing with a machine. This chatter is key factor that seriously affects the quality of processed materials as well as being a factor which causes serious damages to the tool and the machine. This study is related to the monitoring and smart control of chatter problem that can compensate machining-chatter faster and produce processed goods with more precision by autonomous compensation. The above-mentioned machining-chatter compensator includes the chatter vibration sensor and the chatter compensator that estimates the compensation value according to the sensor detecting the chatter vibration of machine-tool and the chatter vibration detected from the sensor while having a feature of being organized by interlocking with the machine-tool controller.

Study on Machining Speed according to Parameters in Micro ECM (가공 인자에 다른 미세 전해 가공 속도 변화 연구)

  • Kwon, Min-Ho;Park, Min-Soo;Shin, Hong-Shik;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.3
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    • pp.308-314
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    • 2011
  • In micro electrochemical machining (micro ECM), machining conditions have been determined to maintain a small side gap and to machine a workpiece stably However, machining speed is slow. To improve machining speed while maintaining the form accuracy, the paper investigates machining parameters such as pulse amplitude, duty ratio, pulse on-time, and the electrolyte's temperature and concentration. The experiment in this study shows that the electrolyte's concentration is the key factor that can reduce machining time while maintaining the form accuracy Micro square columns were fabricated to confirm the machining parameters' effects.

Micro Electrochemical Machining Using Insulated Electrode (절연 전극을 이용한 미세 전해 가공)

  • Park B.J.;Kim B.H.;Chu C.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.685-688
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    • 2005
  • In the micro electrochemical machining (MECM) using ultra short pulses, the machining rate is closely related to the tool electrode area. The machining rate varies according to the machining depth or the immersion depth. When using insulated tool electrodes, those depths do not matter. In addition, micro structures with high machining depth can be fabricated because the machining characteristics do not vary with the machining depth. Another advantage of insulated electrodes is prevention of taper shape. Micro structures with high machining depth or high aspect ratio were fabricated using insulated tool electrodes.

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A Study on the Surface Roughness in Ultra-Precision Cutting of Electroless Nickel (무전해 니켈의 초정밀 절삭에 의한 표면거칠기 연구)

  • 권우순;김동현;난바의치
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.538-541
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    • 2003
  • Ultra-precision machining was carried out on a electroless nickel materials using single crystal diamond tools. The effects of the cutting velocity, the tool length, the tool nose radius, the feed rate and depth of cut on the surface roughness were studied. In this paper, the cutting condition for getting nano order smooth surface of electroless nickel have been examined experimentally by the ultra-precision machine and single crystal diamond tools. And also. the surface roughness was measured by the three dimension

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