• Title/Summary/Keyword: Ultra-Precision Technology

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Computer Simulation and Control performance evaluation of Ultra Precision Positioning Apparatus using Piezo Actuator (Piezo Actuator를 이용한 초정밀 위치결정기구의 Computer Simulation 및 제어 성능평가)

  • 김재열;김영석;곽이구;한재호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.118-122
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    • 2000
  • Recently, High accuracy and precision are required in various industrial field especially, semiconductor manufacturing apparatus, Ultra precision positioning apparatus, Information field and so on. Positioning technology is a very important one among them. For composition of this technology, the development of system with high speed and high resolution is needed. At start point and end position vibration must be repressed on this system for composition of position control. This vibration is arisen nose, is increased setting time, is reduced accuracy. Especially, repressed for the lead with high speed. The small actuator with high speed and high resolution is need to repression against this residual vibration. This actuator is, for example, piezo actuator, piezoelectric material that converting from electronic signal to mechanical force is adequate material, beacause of control of control to position and force. In this study, piezo electric material is used to actuator, ultra precision positioning apparatus with stage of hinge structure is designed, simulation is performed, control performance is tested by producing apparatus. For easy usage and stability in industrial field, we perform to simulation and to position control test by digital PID controller.

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Study on Ultra-Precision Grinding Processing for Aspheric Glass Array Lens WC Core (비구면 유리 어레이 렌즈 성형용 초경합금 코어 초정밀 연삭 가공에 관한 연구)

  • Ko, Myeong Jin;Park, Soon Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.11
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    • pp.893-898
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    • 2016
  • Plastic array lens are cheap to manufacture; however, plastic is not resistant to high temperatures and moisture. Optical glass represents a better solution but is a more-expensive alternative. Glass array lens can be produced using lithography or precision-molding techniques. The lithography process is commonly used, for instance, in the semiconductor industry; however, the manufacturing costs are high, the processing time is quite long, and spherical aberration is a problem. To obtain high-order aspherical shapes, mold-core manufacturing is conducted through ultra-precision grinding machining. In this paper, a $4{\times}1$ mold core was manufactured using an ultra-precision machine with a jig for the injection molding of an aspherical array lens. The machined mold core was measured using the Form TalySurf PGI 2+ contact-stylus profilometer. The measurement data of the mold core are suitable for the design criterion of below 0.5 um.

A Study on Optical Element Alignment Automation using Ultra Precision Positioning Stage (극초정밀 위치제어장치를 이용한 광소자 정렬 자동화에 관한 연구)

  • Jeong S.H.;Kim H.U.;Choi S.B.;Kim G.H.;Park J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.314-317
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    • 2005
  • As demands of VBNS and VDSL increase, the development of kernel parts of optical communication such as PLC(Planar Light Circuit), Coupler, and WDM elements increases. The alignment and the attachment technology are very important in the fabrication of optical elements. The ultra precision stage wasn't yet applied in the optical alignment and the optical element alignment was taken too many times. In this paper, the optical element alignment of ultra precision positioning stage was studied. The alignment algorithm is comprised of field search and peak search algorithms. The procedure of the alignment algorithms applied to the ultra precision positioning stage are developed by LabView programming.

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Practical Ultraprecision Positioning of a Ball Screw Mechanism

  • Sato, Kaiji;Maeda, Guilherme Jorge
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.2
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    • pp.44-49
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    • 2008
  • This paper describes the problem of ultraprecision positioning with a ball screw mechanism in the microdynamic range, along with its solution. We compared the characteristics of two ball screw mechanisms with different table masses. The experimental results showed that the vibration resulting from the low stiffness of the ball screw degraded the positioning performance in the microdynamic range for the heavyweight mechanism. The proposed nominal characteristic trajectory following (NCTF) controller was designed for ultra precision positioning of the ball screw mechanism. The basic NCTF control system achieved ultra precision positioning performance with the lightweight mechanism, but not with the heavyweight mechanism. A conditional notch filter was added to the NCTF controller to overcome this problem. Despite the differences in payload and friction, both mechanisms then showed similar positioning performance, demonstrating the high robustness and effectiveness of the improved NCTF controller with the conditional notch filter. The experimental results demonstrated that the improved NCTF control system with the conditional notch filter achieved ultra precision positioning with a positioning accuracy of better than 10 nm, independent of the reference step input height.

A study on the Ultra-precision Inner Cutting of Al-alloy (알루미늄합금의 초정밀 내면절삭)

  • 김우순;강상도;김동현;난바의치
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.362-367
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    • 2003
  • Recentlry, High accuracy and precision are required in various industrial field. To obtain the surface roughness with range from several 10nm to several nm in inner cutting, we need a ultra-precision machine, single diamond tool, cutting condition, and the study of materials. It is very difficult to obtain the mirror surface without new technique. In this paper, Using the new tool holder as well as the ultra precision diamond cutting, we directly processed the inside of an aluminum alloy in order to obtain mirror surface. We have considered the length of tool holder when we design the tool holder. From experimental results, we believe that the new tool holder will improve inner cutting.

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The Simulation of Cutting force Estimate Model at Micro-Stage for Ultra Precision Cutting Machine of Nano Part (나노부품 초정밀가공기용 마이크로스테이지의 절삭력 예측모델 시뮬레이션)

  • 김재열;심재기;곽이구;안재신;한재호;노기웅
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.173-178
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    • 2003
  • Recently, according to the development of mechatronics industry that was composed of NT, ST, IT, RT and etc, the 1 necessity of nano-parts was increased. Because of the necessity, this research was started for improving work precision of the parts as fixing UPCU( Ultra Precision Cutting Unit)on lathe. So, in this research we executed the modeling of UPCU (Ultra Precision Cutting Unit) by the application of PZT, the relationship between the displacement of tool in UPCU and the cutting force of it has been in take a triangular position in the case of plane cutting. The modeling of system that is containing the fine displacement was performed. Also, we found like to find the optimal cutting condition through the simulation of relationship between the displacement and the cutting force.

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Development of the Ultra Precision Machining of IR Material for Space Observation Optical System (우주관측용 광학계의 적외선 초자 초정밀 가공 기술개발)

  • Yang, Sun-Choel;Won, Jong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.9-14
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    • 2010
  • Using an IR (infrared) optical system of observation and research were performed long before. Nowadays satellites equipped with IR optical system observe the earth and universe. In this paper, we developed the IR optical system for main payload of the STSAT-3 (Science and Technology Satellite -3). We studied the ultra precision machining technique to fabricate FPL-53 lenses which is the IR optical material for space observation camera of the STSAT-3. DOE (Design of Experiment) was used to find best machining characteristic for FPL-53. Finally we fabricated FPL-53 aspheric lens with the form accuracy of P-V $0.36\;{\mu}m$.

Transcription Characteristics in the Molding of Aspheric Glass Lenses for Camera Phone Module (휴대폰 카메라용 비구면 Glass 렌즈 전사특성 분석)

  • Cha, D.H.;Lee, J.K.;Kim, M.J.;Lee, D.K.;Kim, H.J.;Kim, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.363-366
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    • 2008
  • The transcription characteristics in the molding of aspheric glass lenses for camera phone modules have been investigated experimentally. The surface topographies of both the form and the roughness were compared between the mold and the molded lens. The molded lens showed a transcription ratio of 93.4%, which is obtained by comparing the form accuracy (PV) values of the mold and the molded lens. The transcription of the roughness topography was ascertained by bearing ratio analysis.

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Research Trends of Ultra-reliable and Low-latency Machine Learning-based Wireless Communication Technology (기계학습기반 초신뢰·저지연 무선통신기술 연구동향)

  • Lee, H.;Kwon, D.S.
    • Electronics and Telecommunications Trends
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    • v.34 no.3
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    • pp.93-105
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    • 2019
  • This study emphasizes the importance of the newly added Ultra-Reliable and Low-Latency Communications (URLLC) service as an important evolutionary step for 5G mobile communication, and proposes a remedial application. We analyze the requirements for the application of 5G mobile communication technology in high-precision vertical industries and applications, introduce the 5G URLLC design principles and standards of 3GPP, and summarize the current state of applied artificial intelligence technology in wireless communication. Additionally, we summarize the current state of research on ultra-reliable and low-latency machine learning-based wireless communication technology for application in ultra-high-precision vertical industries and applications. Furthermore, we discuss the technological direction of artificial intelligence technology for URLLC wireless communication.