• 제목/요약/키워드: Ultra-Precision Technology

검색결과 348건 처리시간 0.022초

초소형 금형소재의 기계적 특성평가 (Mechanical Characteristic Evaluation of Proper Material for Ultra-fine Dies)

  • 강재훈;이현용;이낙규
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2005년도 춘계학술대회 논문집
    • /
    • pp.473-476
    • /
    • 2005
  • Today's manufacturing industry is facing challenges from advanced difficult-to-machine materials (WC-Co alloys, ceramics, and composites), stringent design requirements (high precision, complex shapes, and high surface quality), and machining costs. Advanced materials play an increasingly important role in modem manufacturing industries, especially, in aircraft, automobile, tool, die and mold making industries. The greatly-improved thermal, chemical, and mechanical properties of the material (such as improved strength, heat resistance, wear resistance, and corrosion resistance), while having yielded enormous economic benefits to manufacturing industries through improved product performance and product design, are making traditional machining processes unable to machine them or unable to machine them economically. In this paper, mechanical characteristic evaluation test of fine powder type WC-Co alloy was accomplished to obtain clear data for miniaturized special die parts machining with high reliability and high quality.

  • PDF

진공용 초소형 제품조작을 위한 매니퓰레이터 제작 (Development of manipulator for handling micro components in vacuum)

  • 윤덕원;최현석;한창수;최헌종;홍원표;강은구
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2005년도 춘계학술대회 논문집
    • /
    • pp.40-44
    • /
    • 2005
  • Recently PZT is used in ultra precision mechanism field. PZT itself has a small driving range although it has a high resolution. Many methods, such as inchworm, impact driving, inertial sliding method, etc., have been applied for moving range expansion. In this study, a new actuating mechanism for rotational motion with two driving PZT is proposed. The Fixed-Fixed beam support is applied for compensation of the difference in driving force between expansion and contraction of PZT. The behavior and design parameters of the proposed mechanism are analyzed for improving performance.

  • PDF

PCD공구를 이용 미소가공시 표면거칠기 특성 (Characteristics of Surface Roughness in Micro fuming using PCD Tools)

  • 한복수;이소영
    • 한국공작기계학회논문집
    • /
    • 제10권5호
    • /
    • pp.31-38
    • /
    • 2001
  • This paper deals with the micro turning property of setting angle using diamond tool. The bed of the system has used the granite which has the thermal and vibrational characteristics superior to the cast iron bed for the common machine tool. To minimize the inner and outer vibration of the fuming system, an air pad system was manufactured and tested. The aero-static spindle system which has the excellent rotation accuracy was designed and manufactured. As a result of the micro-cutting test on aluminum alloy, tool setting angel have effected on surface roughness. From the results, the micro-cutting conditions hope to provide the useful actual data using in industrial fields.

  • PDF

3-Axis Gyro Sensor based on Servo Motion Control 시스템 개발 (3-Axis Gyro Sensor based on Servo Motion Control System)

  • ;이원부;박수홍
    • 한국정보통신학회:학술대회논문집
    • /
    • 한국해양정보통신학회 2010년도 춘계학술대회
    • /
    • pp.725-727
    • /
    • 2010
  • 선박의 운동을 시뮬레이터 하기 위해서는 Pitch, Roll, Yaw의 세가지 선박 운동 요소를 시뮬레이터 할 수 있어야 한다. 이를 위해 선박의 운동을 시뮬레이터 할 수 있는 6축의 자유도를 가지는 모션 시뮬레이터를 설계 개발 하였다. Gyro Sensor based Servo Motion Control 알고리즘은 선박의 6자유도운동을 분석하여 그에 대응 할 수 있는 Motion Control 동요안정화 제어장치를 개발하였다.

  • PDF

차량 경량화를 위한 이종소재 접합 연구 (Heat Generation and Machining Accuracy According to Material for Ultra-Precision Machining)

  • 이경일;김재열;이동기
    • 한국기계가공학회지
    • /
    • 제17권6호
    • /
    • pp.130-135
    • /
    • 2018
  • Currently the automobile market is developing eco-friendly vehicles in order to cope with fuel efficiency regulations. Many studies have been conducted to improve travel performance and fuel economy of the environment-friendly vehicles, and vehicle manufacturers study how to manufacture light-weight vehicles for improving fuel economy for both existing vehicles and environment-friendly vehicles. Exemplary light-weight vehicle technologies include optimal design of vehicle body structure which is a light-weight vehicle method by changing component shapes or layout to optimize the vehicle body structure and the new process technology for using new light-weight and very strong materials Various studies.

Review of Metasurfaces with Extraordinary Flat Optic Functionalities

  • Hee-Dong Jeong;Hyuntai Kim;Seung-Yeol Lee
    • Current Optics and Photonics
    • /
    • 제8권1호
    • /
    • pp.16-29
    • /
    • 2024
  • This paper presents a comprehensive review of metasurface technology, focusing on its significant role in extraordinary flat optic functionalities. Traditional optical components, though optimized, are bulky and less congruent with modern integrated electromagnetic and photonic systems. Metasurfaces, recognized as the 2D counterparts of bulk metamaterials, offer solutions with their planar, ultra-thin, and lightweight structures. Their meta-atoms are adept at introducing abrupt shifts in optical properties, paving the way for high-precision light manipulation. By introducing the key design principles of these meta-atoms, such as the magnetic dipole and Pancharatnam-Berry phase, various applications in wavefront shaping and beam forming with simple amplitude/phase manipulation and advanced applications including retroreflectors, Janus metasurfaces, multiplexing of optical wavefronts, data encryption, and metasurfaces for quantum applications are reviewed.

$H_\infty$ 제어를 이용한 방진대의 능동제어 (Active Control of Isolation Table Using $H_\infty$ Control)

  • 김규용;양현석;박영필
    • 대한기계학회논문집A
    • /
    • 제20권10호
    • /
    • pp.3079-3094
    • /
    • 1996
  • Recently, the high-precision vibration attenuation technology becomes the essence fo the seccessful development of high-integrated and ultra-precision industries, and is expected to continue playing a key role in the enhancement of manufacturing technology. Vibration isolation system using an air-spring is widely employed owing to its excellent isolation characteristics in a wide frequency range. It has, however, some drawbacks such as low-stiffness and low-damping features and can be easily excited by exogenous disturbances, and then vibration of table is remained for a long time. Consequently, the need for active vibration control for an air-spring vibration isolation system becomes inevitable. Furthermore, for an air-spring isolation table to be successfully employed in a variety of manufacturing sites, it should have a guaranteed robust performance not only to exogenous disturbances but also to uncertainties due to various equipments which might be put on the table. In this study, an active vibration suppression control system using H.inf. theory is designed and experiments are performed to verify its robust performance. An air-spring vibration isolation table with voice-coil-motors as its actuators is designed and built. The table is modeled as 3 degree-of-freedom system. An active control system is designed based on $H_\infty$control theory using frequency-shaped weighting functions. Analysis on its performance and frequency responce properties are done through numerical simulations. Robust characteristics of$H_\infty$ control on disturbances and model uncertainties are experimentally verified through (i) the transient response to the impact excitation of the table, (ii) the steady-state response to the harmonic excitation, and (iii) the response to the mass change of the table itself. An LQG controller is also designed and its performance is compared with the $H_\infty$ controller.

EP와 MR Polishing 복합공정에 의한 304 스테인리스강의 경면가공 (Mirrorlike Machining of SUS304 by Combined process of EP and MR Polishing)

  • 김동우;홍광표;조명우;이은상
    • 한국생산제조학회지
    • /
    • 제19권2호
    • /
    • pp.267-274
    • /
    • 2010
  • Recently, the magnetorheological (MR) polishing process has been examined as a new ultra-precision polishing technology for mirror surface generation in many applications, such as aspheric lenses, biochips, micro parts, etc. This method uses MR fluids which contains micro abrasives as a polishing media, and can. It is possible to obtain nano level surface roughness under suitable process conditions, however, required polishing time is highly dependent on the applied pre-polishing methods due to its very small material removal rate. Thus, in this study, a combined polishing method is presented to reduce total polishing time for SUS304. First, the electropolishing (EP) method was applied to obtain fine surface roughness, and the MR polishing was followed. Surface roughness variations were investigated according to the process conditions. As the results of this study, it was possible to reduce total polishing time for SUS304 using the proposed combined polishing method.

다중회귀분석을 이용한 BK7 글래스 MR Polishing 공정의 재료 제거 조건 분석 (Analysis of Material Removal Rate of Glass in MR Polishing Using Multiple Regression Design)

  • 김동우;이정원;조명우;신영재
    • 한국생산제조학회지
    • /
    • 제19권2호
    • /
    • pp.184-190
    • /
    • 2010
  • Recently, the polishing process using magnetorheological fluids(MR fluids) has been focused as a new ultra-precision polishing technology for micro and optical parts such as aspheric lenses, etc. This method uses MR fluid as a polishing media which contains required micro abrasives. In the MR polishing process, the surface roughness and material removal rate of a workpiece are affected by the process parameters, such as the properties of used nonmagnetic abrasives(particle material, size, aspect ratio and density, etc.), rotating wheel speed, imposed magnetic flux density and feed rate, etc. The objective of this research is to predict MRR according to the polishing conditions based on the multiple regression analysis. Three polishing parameters such as wheel speed, feed rates and current value were optimized. For experimental works, an orthogonal array L27(313) was used based on DOE(Design of Experiments), and ANOVA(Analysis of Variance) was carried out. Finally, it was possible to recognize that the sequence of the factors affecting MRR correspond to feed rate, current and wheel speed, and to determine a combination of optimal polishing conditions.

An Indoor Localization Algorithm of UWB and INS Fusion based on Hypothesis Testing

  • Long Cheng;Yuanyuan Shi;Chen Cui;Yuqing Zhou
    • KSII Transactions on Internet and Information Systems (TIIS)
    • /
    • 제18권5호
    • /
    • pp.1317-1340
    • /
    • 2024
  • With the rapid development of information technology, people's demands on precise indoor positioning are increasing. Wireless sensor network, as the most commonly used indoor positioning sensor, performs a vital part for precise indoor positioning. However, in indoor positioning, obstacles and other uncontrollable factors make the localization precision not very accurate. Ultra-wide band (UWB) can achieve high precision centimeter-level positioning capability. Inertial navigation system (INS), which is a totally independent system of guidance, has high positioning accuracy. The combination of UWB and INS can not only decrease the impact of non-line-of-sight (NLOS) on localization, but also solve the accumulated error problem of inertial navigation system. In the paper, a fused UWB and INS positioning method is presented. The UWB data is firstly clustered using the Fuzzy C-means (FCM). And the Z hypothesis testing is proposed to determine whether there is a NLOS distance on a link where a beacon node is located. If there is, then the beacon node is removed, and conversely used to localize the mobile node using Least Squares localization. When the number of remaining beacon nodes is less than three, a robust extended Kalman filter with M-estimation would be utilized for localizing mobile nodes. The UWB is merged with the INS data by using the extended Kalman filter to acquire the final location estimate. Simulation and experimental results indicate that the proposed method has superior localization precision in comparison with the current algorithms.