• Title/Summary/Keyword: Ultra-Precision Technology

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Optical Properties of Aspheric Glass Lens using DLC Coated Molding Core (성형용 코어면 DLC 코팅에 의한 비구면 Glass렌즈 광학적 특성에 관한 연구)

  • Kim, Hyun-Uk;Cha, Du-Hwan;Lee, Dong-Gil;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho;Jeong, Sang-Hwa
    • Korean Journal of Optics and Photonics
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    • v.18 no.5
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    • pp.362-366
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    • 2007
  • In this research, the optimal grinding condition has been obtained by design of experiment (DOE) fur the development of aspheric lens for the 3 Mega Pixel, 2.5x optical zoom camera-phone module. Also, the tungsten carbide (WC) mold was processed by the method of ultra precision grinding under this optimal grinding condition. The influence of diamond-liked carbon (DLC) coating on form accuracy (PV) and surface roughness (Ra) of the mold was evaluated through measurements after DCL coating using ion plating on the ground mold. Also, aspheric glass lenses were molded, some before DLC coating of the mold and some after the DLC coating. The optical characteristics of each sample, molded by the different molds, were compared with each other.

A study on the development of ultra-precision grinding system and manufacturing properties for aspheric surface micro lens (비구면 마이크로 렌즈 가공을 위한 초정밀 연삭 시스템 개발 및 가공 특성에 관한 연구)

  • Baek S.Y.;Lee H.D.;Kim S.H.;Lee E.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.15-18
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    • 2005
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra-precision aspheric surface lens increases higher. To enhance the precision and productivity of ultra precision aspheric surface micro lens, The development of ultra-precision grinding system and manufacturing properties for the aspheric surface micro lens are described. In the work reported in this paper, and ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the surface roughness and profiles accuracy. And this paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. It results was that a form accuracy of $3\;{\mu}m$ P-V and a surface roughness of $0.1\;{\mu}m\;R_{max}$.

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A Study on the Cutting Conditions in Machining for Nanometer Surface (나노미터 표면가공시 절삭조건에 관한 연구)

  • 문재일;김부태;김영일;허성중
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.152-157
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    • 1998
  • Since early 1960s, the high precision machining technology, so called ultra-precision technology or nano technology, has been developed in many Held based on single point diamond turning technology. The major application of this technology is the optical components with aspherical surfaces. Now a days, customer requires the smaller and lighter optical elements, such as camera video and etc., with higher performance for convenience. So, the manufacturer focuses on the ultra-precision technology. Thus, this technology becomes the major target to challenge the advanced barrier for the next machining technology.

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Ultra-High-Precision Network Technology Trend for Ultra-Immersive/High-Precision Service (초실감/고정밀 서비스를 위한 초정밀 네트워크 기술 동향)

  • Choi, Y.I.;Kim, E.H.;Kang, T.K.;Kim, D.Y.;Kim, J.Y.;Cheung, T.S.
    • Electronics and Telecommunications Trends
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    • v.36 no.4
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    • pp.34-47
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    • 2021
  • To realize remote surgery from hundreds of kilometers away, a new communication environment with ultra-low latency and high-precision features is required. Thus, ultra-high precision networking technology that guarantees the maximum latency and jitter of end-to-end traffic on an Internet-scale wide area network is in development as part of 6G network research. This paper describes the current status of various networking technologies in ITU-T, ETSI, IEEE, and IETF to ensure ultra-low latency and high precision in wired networks.

The Development of CAM Software for Ultra-precision Aspheric Surface (초정밀 비구면 가공용 CAM 소프트웨어 개발에 대한 연구)

  • Yang, Min-Yang;Lee, Taik-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.4
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    • pp.79-86
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    • 2002
  • As consumer electronics, information, and aero-space industry grow, the demand for aspheric lens increases higher. To enhance the precision and productivity of aspheric surface, a CAM system for ultra-precision aspheric surface needs to be realized. In this study, the developed CAM system can generate NC code fur various aspheric surfaces fast and precisely by a new bi-arc interpolation method that the location of maximum error is fixed at an efficient point. The newly developed bi-arc meets the given tolerance more precisely, performs faster calculation. The cutting condition input module and the NC code verification module are adequate to ultra-precision machining, so that a operator can obtain products fast and easily.

Development of a Large Surface Mechanical Micro Machining System & Machine (대면적 미세가공시스템 및 장비 개발)

  • Park, Chun-Hong;Oh, Jeong-Seok;Shim, Jong-Youp;Hwang, Joo-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.7
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    • pp.761-768
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    • 2011
  • The large surface micro machining system includes the equipments and processes for manufacturing the ultra precision micro patterned products with large surface through the mechanical machining. Recent major issue on the micro machining technology may be the development of optical parts for the back light unit of display which has the largest market. This special issue makes up with three parts; the large surface micro machining system and machine, machining process and forming process. In this paper, the state-of-the-art and core technology of large surface micro machining system is introduced with focus on the manufacturing technology for the back light unit of LCD TV. Then, some research results on the development of a roll die lathe is introduced which involves the concept of machine design, improvement of thermal characteristics in the spindle system, improvement of relative parallelism and straightness between spindle system and long stroke feed table, machining of micro pitch patterns. Finally, the direct forming process is introduced as the future work in the large surface micro machining field.

The Improvement of Machining Accuracy and Compensation of Feeding Error in CNC Lathe Using Ultra Precision Fast Tool (초정밀 FTS 시스템을 이용한 CNC Lathe 스핀들 이송오차 보상 및 가공정밀도 향상)

  • Kim, Jae-Yeol;Kwak, Nam-Su
    • Tribology and Lubricants
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    • v.27 no.1
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    • pp.13-18
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    • 2011
  • The ultra-precision products which recently experienced high in demands had included the large areas of most updated technologies, for example, the semiconductor, the computer, the aerospace, the media information, the precision machining. For early 21st century, it was expected that the ultra-precision technologies would be distributed more throughout the market and required securing more nation-wise advancements. Furthermore, there seemed to be increasing in demand of the single crystal diamond tool which was capable of the ultra-precision machining for parts requiring a high degree of complicated details which were more than just simple wrapping and policing. Moreover, the highest degree of precision is currently at 50 nm for some precision parts but not in all. The machining system and technology should be at very high performed level in order to accomplish this degree of the ultra-precision.

A Study on the Characteristics of Ultra-Precision Cutting for Al Alloy (Al합금의 초정밀 절삭특성 연구)

  • 김우순;김동현;난바의치
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.6
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    • pp.44-49
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    • 2003
  • To obtain the surface roughness with range from 10nm to 1nm we need the study of ultra-precision machine, cutting condition, and materials. In this paper, the optimal cutting conditions for getting mirror surface of aluminum alloy have been examined experimentally by using ultra-precision turning machine and sing1e crystal diamond tool. In generally, the cutting conditions such as feed rate and depth of cut have effect on the surface roughness in ultra-precision turning. The result of surface roughness was measured by the ZYGO New View 200. Therefore, The surface roughness and cutting conditions has been clarified. The smooth surface of aluminum alloy less than 1nm RMS, 1nm Rmax can be obtained by the ultra-precision cutting.

A Study on the Design and Control of a Ultra-precision Stage (초정밀 스테이지 설계 및 제어에 관한 연구)

  • Park, Jong-Sung;Jeong, Kyu-Won
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.111-119
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    • 2006
  • The ultra-precision stage is demanded for some industrial fields such as semiconductor lithography, ultra-precision machining, and fabrication of nano structure. A new stage was developed for those applications in order to obtain nano meter resolution. This stage consists of symmetric double parallelogram mechanism using flexure hinges. The mechanical properties such as strength of the flexures and deformations along the applied force were analyzed using FEM. The stage is actuated by a piezoelectric actuator and its movement was measured by a ultra-precision linear encoder. In order to improve positioning performance, a PID controller was designed based on the identified second order transfer function. Experimental results showed that this stage could be positioned within below 5 nm resolution irrespective of hysteresis and creep by the controller.

Transcription Characteristics of Mold Surface Topography in the Molding of Aspherical Glass Lenses

  • Cha, Du-Hwan;Hwang, Yeon;Kim, Jeong-Ho;Kim, Hye-Jeong
    • Journal of the Optical Society of Korea
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    • v.13 no.2
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    • pp.213-217
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    • 2009
  • The transcription characteristics of the mold surface in the molding of aspherical glass lenses for camera phone modules have been investigated experimentally. The surface topographies of both the form and the roughness were compared between the mold and the molded lens. For the form topography, the molded lens showed a transcription ratio of 93.4% against the mold, which is obtained by comparing the form error (PV) values of the mold and the molded lens. The transcription characteristics of the roughness topography were ascertained by bearing ratio analysis.