• Title/Summary/Keyword: Ultra Light Weight Structure

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Design Modification of Airframe Shape for Ultra Light Quad-Rotor Development (초소형 쿼드로터 개발을 위한 기체형상 설계변경)

  • Park, Dae-Jin;Lee, Sangchul;Park, Saeng-Jin;Song, Tae-Hun
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.25 no.4
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    • pp.44-51
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    • 2017
  • An ultra light quad-rotor is utilized in various areas for military and commercial purpose. Especially, the airframe shape is designed with various airframe size, weight and purpose. In this paper, the initial airframe shape of the quad-rotor was designed and manufactured. Flight test was conducted for the quad-rotor. The design modification of airframe shape was conducted to meet design requirement. By changing design, weight of airframe structure was reduced and payloads were placed to the best position. By reinforcing ribs and reducing vehicle's legs, the durability of airframe structure was enhanced.

Structural Development for Human Powered Aircraft (인간동력항공기 구조 개발)

  • Shin, Jeong Woo;Woo, Dae Hyun;Park, Ill Kyung;Lee, Mu-Hyoung;Lim, Joosup;Park, Sang Wook;Kim, Sung Joon;Ahn, Seok Min
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.21 no.1
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    • pp.62-67
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    • 2013
  • Human Powered Aircraft (HPA) should be light in weight and have high efficiency because power source of propulsion is human muscles. Airframe structure takes up most of empty weight of aircraft, so weight reduction of structure is very important issue for HPA. In this paper, design/analysis/test procedures for ultra light weight structure of the HPA developed by Korea Aerospace Research Institute (KARI) are explained briefly. Structural design is conducted through case studies on HPA in the USA and Japan. Loads analysis is performed to calculate design loads which is needed for structural design and analysis. Structural analysis is conducted for structure sizing. Static strength test of main wing spar which is primary structure of wing is performed to verify structural integrity.

Heat Generation and Machining Accuracy According to Material for Ultra-Precision Machining (차량 경량화를 위한 이종소재 접합 연구)

  • Lee, Gyung-Il;Kim, Jae-Yeol;Lee, Dong-Gi
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.130-135
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    • 2018
  • Currently the automobile market is developing eco-friendly vehicles in order to cope with fuel efficiency regulations. Many studies have been conducted to improve travel performance and fuel economy of the environment-friendly vehicles, and vehicle manufacturers study how to manufacture light-weight vehicles for improving fuel economy for both existing vehicles and environment-friendly vehicles. Exemplary light-weight vehicle technologies include optimal design of vehicle body structure which is a light-weight vehicle method by changing component shapes or layout to optimize the vehicle body structure and the new process technology for using new light-weight and very strong materials Various studies.

High-Temperature Deformation Behavior of Ti3Al Prepared by Mechanical Alloying and Hot Pressing

  • Han, Chang-Suk;Jin, Sung-Yooun;Kwon, Hyuk-Ku
    • Korean Journal of Materials Research
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    • v.30 no.2
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    • pp.57-60
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    • 2020
  • Titanium aluminides have attracted special interest as light-weight/high-temperature materials for structural applications. The major problem limiting practical use of these compounds is their poor ductility and formability. The powder metallurgy processing route has been an attractive alternative for such materials. A mixture of Ti and Al elemental powders was fabricated to a mechanical alloying process. The processed powder was hot pressed in a vacuum, and a fully densified compact with ultra-fine grain structure consisting of Ti3Al intermetallic compound was obtained. During the compressive deformation of the compact at 1173 K, typical dynamic recrystallization (DR), which introduces a certain extent of grain refinement, was observed. The compact had high density and consisted of an ultra-fine equiaxial grain structure. Average grain diameter was 1.5 ㎛. Typical TEM micrographs depicting the internal structure of the specimen deformed to 0.09 true strain are provided, in which it can be seen that many small recrystallized grains having no apparent dislocation structure are generated at grain boundaries where well-developed dislocations with high density are observed in the neighboring grains. The compact showed a large m-value such as 0.44 at 1173 K. Moreover, the grain structure remained equiaxed during deformation at this temperature. Therefore, the compressive deformation of the compact was presumed to progress by superplastic flow, primarily controlled by DR.

A Study on Fabrication of Inner Structure Plate for Large-area Using Micro Patterned Press Mold (미세패턴 프레스 금형을 이용한 대면적 내부구조재 제작에 관한 연구)

  • Kim, H.J.;Je, T.J.;Choi, D.S.;Kim, B.H.;Huh, B.W.;Seong, D.Y.;Yang, D.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.06a
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    • pp.40-44
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    • 2006
  • Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Accordingly, the usage of sandwich structure is very widely applied to the aircraft, the automobile and marine industry, etc., because of these advantages. In this paper, we have investigated the buckling protection of an inner structure plate and the useful corrugated configuration for contact, and the fabrication method of the inner structure plate for large area using the continuous molding process. Also, we have guaranteed the accuracy of the molding process through the micro corrugated mold fabrication and secured the accuracy and analyzed aspect properties of the inner structure plate fabricated for a large area using the partial mold process.

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Design of an Ultra-Wideband LPDA Antenna for the Feeder of an Airborne Spinning Direction-Finding Reflector Antenna (공중 회전 방향탐지 반사판 안테나 급전기용 초광대역 LPDA 안테나 설계)

  • Park, Young-Ju;Park, Dong-Chul
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.27 no.7
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    • pp.653-659
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    • 2016
  • This paper proposes an ultra-wideband Log-Periodic Dipole Array(LPDA) antenna for the feeder of a reflector antenna to be used for airborne spinning direction-finding and detecting wideband signals. To obtain the ultra-wideband characteristics over the 20:1 bandwidth from S to Ka band, the radiation elements of the antenna were printed on a substrate and a wedge-typed dielectric supporter with robust structure was inserted between the substrates. Also, the center portion of the supporter was replaced by a styrofoam material to reduce the supporter weight. The 5-dB return loss of the designed LPDA antenna showed ultra-wideband characteristics, which are 37.57:1(1.09~40.95 GHz) in the simulation and 33.85:1(1.31~44.35 GHz) in the measurement. We achieved the required gains of 5.78 dBi in the simulation and 5.76 dBi in the measurement in the operating band. The proposed robust, light-weight, and ultra-wideband LPDA antenna confirmed that it can be applied for airborne applications.

Design of Ultra-light Robot-arm Capable of Carrying Heavy Weight (고중량 이송 가능한 초경량 로봇 팔의 설계)

  • Choi, Hyeung-Sik;Cho, Jong-Rae;Leem, Kun-Wha;Lee, Jong-Hoon;Kim, Young-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.2
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    • pp.343-350
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    • 2008
  • In this paper, a six degree-of-freedom robot arm which is very light but capable of delivering heavy loads was studied. The proposed robot arm has much higher load capacity than conventional robot arms actuated by motors with speed reducers such as the harmonic drive since a new type of robot actuator based on a closed chain mechanism driven by the ball screw was adopted. Analysis on the design scheme and on the mechanism of the joint actuator of the robot arm were made. Since the robot arm was designed very light, it has deflection in the links. To analyze this, a finite element analysis on the structure of the designed robot links was made using ANSYS software. Verifying experiments on the performance of high load capacity of the robot arm was performed by loading heavy weights on the robot arm. Through experiments. the correctness of the numerical analysis was also verified.

A Study on Fabrication of Inner Structure Plate with Micro Corrugated Using Press Forming (프레스 공정을 이용한 미세 골판형 내부구조재 제작에 관한 연구)

  • Choi, Doo-Sun;Je, Tae-Jin;Kim, Hyung-Jong;Kim, Bo-Hwan;Huh, Byung-Woo;Seong, Dae-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.61-67
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    • 2006
  • Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Accordingly, the usage of sandwich structure is very widely applied to the aircraft, the automobile and marine industry, etc., because of these advantages. In this paper, we have investigated the buckling protection of an inner structure plate and the useful corrugated configuration for contact, and the fabrication method of the inner structure plate for large area using the continuous molding process. Also, we have guaranteed the accuracy of the molding process through the micro corrugated mold fabrication and secured the accuracy and analyzed aspect properties of the inner structure plate fabricated for a large area using the partial mold process. We have compared molding simulation according to the aspect thickness of the corrugated configuration with the molding experiment results.

Application of Ceramic Aggregate for Ultra-High Strength Concrete (초고강도 콘크리트 제조를 위한 세라믹골재 개발)

  • Kim, Song-Ho;Kang, Suk-Hwa;Song, Yong-Soon;Kim, Kang-Min
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.389-392
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    • 2008
  • Ultra-high strength concrete becomes one of the main research areas because recently concrete structure is larger. The quality of aggregate (ultra-high strength and uniformity) as well as chemical admixture and mineral additives is a key factor for ultra-high strength concrete development. However, natural aggregate including crushed aggregate is inappropriate for ultra-high strength concrete because ultra-high strength quality cannot be maintained uniformly over whole natural aggregate lot. In this study ceramic aggregate was applied for ultra-high strength concrete in order to assure uniform quality of ultra-high strength aggregate. Ultra-high strength concrete was achieved by applying coated ultra-high strength ceramic aggregate to enhance the bonding strength between aggregate and cement paste. Also for actual application light weight ceramic aggregate(density 2.2 $g/cm^3$) with zero water absorption was tested.

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Strength Characteristics of Ultra High Performance Concrete at early age

  • Kim, Sung-Wook;Park, Jung-Jun;Ryu, Guem-Sung;Koh, Kyoung-Taek;Hong, Ki-Nam
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.563-564
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    • 2009
  • Ultra-High Performance Concrete (UHPC) compared to normal concrete is exhibiting extremely high strength characteristics with compressive strength and tensile strength reaching 200MPa and 15MPa, respectively. The mechanical characteristics of UHPC can be thus exploited advantageously in the construction of structure through the reduction of the cross-sectional area and fabrication of slim and light-weight of the structural members. In the case where the structural member is made of UHPC, the occurrence of crack can be prevented by releasing the restraint provided by the form in due time. This research performs parametric study of the failure characteristics of concrete such as failure energy and softening curve suggested by the viscous crack model approximating the failure of concrete. The scope of this research contains the results of tests performed to investigate the strength of UHPC during early elapsed time.

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