• 제목/요약/키워드: Ultra - precision machine

검색결과 275건 처리시간 0.027초

초정밀 절삭가공에서 표면 거칠기 특성 평가 (Characteristics Evaluation of Surface Roughness with Ultra Precision Machining)

  • 강순준;김종관
    • 한국공작기계학회논문집
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    • 제13권1호
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    • pp.9-15
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    • 2004
  • In this study, experiments were conducted with an ultra-precision machine, developed in domestic, to find the characteristics and the most suitable cutting conditions of ultra-precision machining. To maximize the performance of the machine, the machine was installed in a room that is protected from vibration and is maintained constant temperature and constant humidity. Selected work pieces are an aluminum-alloyed material, which has excellent corrosion resistance and has low deformation. The used tool is synthetic poly crystal diamond, which has excellent abrasion resistance and has low affinity. Four types of tool nose radius were used such as 0, 0.1, 0.2 and 0.4mm. Machining is performed with cutting speed of 500, 800 and 1000m/min., feed rate of 0.005, 0.008, 0.010mm/rev. and cutting depth of 0.0005, 0.0025 and 0.005mm respectively which can generally be used in the field as a cutting condition. As a method of evaluation, surface roughness was measured for each cutting condition, and reciprocal characteristics are computed for each tool nose radius, cutting speed, feed rate and cutting depth. As a result, the most suitable cutting condition and characteristics of ultra-precision machining were identified which can usefully be applied in the industrial field.

재질 변화에 따른 초정밀가공기용 마이크로 스테이지의 안정성 해석 (Stability Analysis According to Material Alteration on Micro Stage for Micro Cutting Machine)

  • 김재열;곽이구;김항우
    • 한국공작기계학회논문집
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    • 제12권3호
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    • pp.52-57
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    • 2003
  • In this paper, stability of ultra precision cutting unit is analyzed and this unit is the kernel unit in ultra precision processing machine. According to alteration of shape and material about hinge, stability investigation is performed Through this stability investigation, trial and error is reduced in design and manufacture, at the same time, we are accumulated foundation data for unit control.

보정 가공을 통한 초정밀 원통 가공에 대한 연구 (The Study of the Fabrication of the Ultra-Precision Cylinder by the Compensation Process)

  • 이정철
    • 한국기계가공학회지
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    • 제12권5호
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    • pp.122-128
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    • 2013
  • This paper describes the on-machine surface form evaluation of an ultra-precision cylinder for the fabrication by the compensation process. In this study, the surface form error of an ultra-precision cylinder, which was fabricated by the ultra-precision diamond turning machine with a single diamond cutting tool, was evaluated by using two capacitance-type displacement probes. Based on the measurement results, the compensation process was conducted. Since the measurement was carried out on the machine without re-mounting of the workpiece, additional fabrication for compensation process can be conducted precisely.

Performance assessment of an ultraprecision machine tool positioning system with a friction drive

  • Song Chang-Kyu;Shin Young-Jae;Lee Hu-sang
    • International Journal of Precision Engineering and Manufacturing
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    • 제6권3호
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    • pp.8-12
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    • 2005
  • The positioning system for an ultra precision machine tool must be accurate to the order of a nanometer. Various feed drive devices have been proposed to achieve this resolution; currently, most attention is directed towards hydrostatic lead screws and friction drives. It has been reported that a positioning resolution accurate to an angstrom can be achieved using a twist-roller friction drive. Therefore, we manufactured an ultra precision positioning system driven by a twist-roller friction drive and assessed its performance when defining problems and finding solutions. Our study showed that the twist-roller friction drive is mechanically suitable for ultra precision positioning, but some considerations are required to obtain a higher resolution.