• 제목/요약/키워드: UT(ultrasonic test)

검색결과 44건 처리시간 0.021초

Two-Dimensional Numerical Modeling and Simulation of Ultrasonic Testing

  • Yim, Hyun-June;Baek, Eun-Sol
    • 비파괴검사학회지
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    • 제22권6호
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    • pp.649-658
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    • 2002
  • As an attempt to further improve the reliability and effectiveness of ultrasonic testing (UT), a two-dimensional numerical simulator of UT was developed. The simulator models the wave medium (or test object) using the mass-spring lattice model (MSLM) that consists of mass-points and springs. Some previous simulation results, obtained by using MSLM, are briefly reviewed in this paper, for propagation, reflection, and scattering of ultrasonic waves. Next, the models of transmitting and receiving piezoelectric transducers are introduced with some numerical results, which is a main focus of this paper. The UT simulator, established by combining the transducer models with the MSLM, was used to simulate many UT setups. In this paper, two simple setups are considered as examples, and their simulated A-scan signals are discussed. The potential of the MSLM, transducer models, and the UT simulator developed in this study to be used in the actual UT is confirmed.

원자로냉각재계통 3" 분기관 용접부 위상배열초음파탐상검사(PAUT)기법 개발 (Development of the Phased Array Ultrasonic Test Technique for the Weld Inspection of Reactor Coolant System 3" Branch Connection Lines in Nuclear Power Plants)

  • 이승표;문용식;정남두;조용배;김창수
    • 한국압력기기공학회 논문집
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    • 제4권2호
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    • pp.40-45
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    • 2008
  • There exist many types of pipe and component fatigue through vibrations, thermal fatigues or shifting. In some cases of thermal stratification/thermal fatigue, pipes & components are receiving thermal stress by means of material expansion and shrinkage by continuous thermal repetitive variation. Small cracks initially occur on the inside surface by thermal stress. These cracks grow in depth the pipe wall and finally come to a rupture. Pipe parts of susceptibility to thermal stratification and thermal fatigue are now being examined by conventional UT(ultrasonic test) as volumetric examination. It is difficult to fully satisfy the code & standards requirements because 3" weldolet weldments of RCS 16" pipe to 3" branch connection lines have complex structural shape. To solve the problems of conventional UT examination, we made a realistic mock-up and UT calibration block. We performed a simulation of phased array UT utilizing CIVA as NDE(Non-Destructive Examination) simulation software. Also we designed phased array UT transducer and wedge, optimal frequency by using simulation data. We performed phased array UT experiment through mock-up including artificial flaws(notch). The phased array UT technique is finally developed to improve the reliability of ultrasonic test at RCS 16" pipe to 3" branch connection weld.

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비선형 탄성계수를 이용한 재료변질 상태평가에대한 기초적 연구 (A Basic Research on Estimation of Material Condition by Using Nonlinear Elastic Modulus)

  • 김경조;장경영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.348-352
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    • 1995
  • In the conventional linear elasticity, ultrasonic velocity is determined by elastic modulus and density of te medium which ultrasonic wave propagates through. But, practical ultrsonic wave depends on the stress acting in the medium, and as the stress increases such dependency becomes nonlinear. This nonlinear dependencyof ultrasonic velocity on stress can be identified by using nonlinear elastic modulus up to 4th order. In thid paper, with the above background relationships between nonlinear elastic modulus and the internalstatus of materials, normal, plastic deformed or heat stressed, are discussed. For this purpose, a new type of measuring system extended from the general nondestructive UT(ultrasonic test) equipment is constructed.

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원전 주증기배관 웰더렛 용접부 위상배열초음파검사 적용연구 (A Study on the Application of Phased Array Ultrasonic Testing to Main Steam Line in Nuclear Power Plants)

  • 이승표;김진회
    • 한국압력기기공학회 논문집
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    • 제7권3호
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    • pp.40-47
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    • 2011
  • KSNPs(Korea Standard Nuclear Power Plant) have been applied the break exclusion criteria to the high energy lines passing through containment penetration area to ensure that piping failures would not cause the loss of containment isolation function, and to reduce the resulting dynamic effects. Systems with the criteria are the Main Steam system, Feed Water system, Steam Generator Blowdown system, and Chemical & Volume Control system. In accordance with FSAR(Final Safety Analysis Report), a 100% volumetric examination by augmented in-service inspection of all pipe welds appled the break exclusion criteria is required for the break exclusion application piping. However, it is difficult to fully satisfy the requirements of inspection because 12", 8" and 6" weldolet weldments of Main Steam pipe line have complex structural shapes. To resolve the difficulty on the application of conventional UT(Ultrasonic Testing) technique, realistic mock-ups and UT calibration blocks were made. Simulations of conventional UT were performed utilizing CIVA, a commercial NDE(Nondestructive Examination) simulation software. Phased array UT experiments were performed through mock-up including artificial notch type flaws. A phased array UT technique is finally developed to improve the reliability of ultrasonic test at main steam line pipe to 12", 8" and 6" branch connection weld.

비규격 초음파 탐상용 표준시험편의 사용안전성 평가 (Evaluation of Suitability of Non-Standardized Test Block for Ultrasonic Testing)

  • 권호영;임종호;강세선
    • 비파괴검사학회지
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    • 제20권5호
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    • pp.431-437
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    • 2000
  • 표준시험편이란 재질, 형상, 치수 및 성능이 권위 있는 기관에 위해 검정된 국제적인 시험편을 말하며 이것은 탐상기의 특성시험 또는 감도조정, 시간축의 측정범위 조정에 사용된다. 그런데 이 표준시험편은 초음파탐상 결과에 아주 크게 영향을 미치는 하나의 변수로 ASTM 이나 JIS에서는 이들 표준시험편의 규격, 재질 및 성분 등을 엄격하게 규격화하고 있다. 그 이유는 이들 성질들이 감도와 분해능 및 재현성에 아주 큰 영향을 미치기 때문이다. 따라서 결함의 크기 및 치수를 정량화하고 재현성 있는 결과를 얻기 위해서는 엄격한 품질의 표준시험편이 요구되고 있다. 그러나 ASTM 또는 JIS등의 규격품들은 상당히 고가이며 시중에는 품질이 검증되지 않은 표준시험편들이 일부 사용되고 있는 실정에 있고 이들 시험편의 품질 및 사용 적합성을 재고하기 위하여 각종 규격에 비추어 보고, 규격품들과 비규격품의 각종 성질들을 비교하여 그 사용 안정성을 고찰하고자 하였다. 그 결과 비규격품들은 치수 및 성분에서 많은 문제점을 안고있으며 비규격품들을 검증없이 사용할 경우 피검물내의 결함의 위치나 크기 측정에 오차를 유발할 가능성을 확인하였다.

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배관감육 평가를 위한 UT 측정 신뢰도 분석 (Reliability Analysis of UT Measurement for Evaluating Pipe Wall Thinning in Nuclear Power Plants)

  • 윤훈;황경모
    • Corrosion Science and Technology
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    • 제11권4호
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    • pp.129-134
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    • 2012
  • UT(Ultrasonic Test), one of the non-destructive tests, is the most common thickness measurement method for evaluating the wear rate in NPPs(Nuclear Power Plants). UT is used widely because it is easy and safe for use. However some amount of error inevitably occurs in attempting to measure the thickness. The error, that could make the thickness data thicker or thinner, may affect estimation of wear rate in pipes. NPPs are composed of a lot of pipes and components. Some of them are tested to check the current status during RFO(Re-Fueling Outage). Reliability analysis of UT is essential for evaluating pipe wear rate and establishing the long-term management plan in NPPs. This paper reviewed the cause of error occurrence and presented the UT data reliability analysis method. Also, this paper shows the application result of reliability analysis to the UT data acquired in NPPs.

용접구조물의 최신 비파괴 검사기술 (Latest Technology of Non Destructive Inspection for Welded Structure)

  • 김영식;길상철
    • Journal of Welding and Joining
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    • 제35권2호
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    • pp.63-70
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    • 2017
  • As the Non Destructive Test (NDT) for the welded structure, PT(Penetration Test). MT(Magnetic Test), RT (Radioisotope Test) and UT(Ultrasonic Test) methods are widely used in practice. These NDT methods have been developed toward high efficiency, low cost, real time, and high precise new NDT. For example, RT methods are developed to CT(Computed Tomography)and DR(Digital Radiography), and UT metheds are developed into Phased array, Guide wave, TOFD method. Moreover, the Infrared thermography and Laser ultrasonic technique are newly developed for applying in high temperature objects as the non-contact NDT methods. In this review paper the new high efficiency NDT methods for the welded structure are introduced and the trend of NDT rules applying in welded structure are described.

음향방출 및 초음파시험을 이용한 CFRP 시험편의 파괴 거동 해석 (Fracture Behavior Analysis in CFRP Specimens by Acoustic Emission and Ultrasonic Test)

  • 안석환;남기우
    • 비파괴검사학회지
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    • 제21권3호
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    • pp.251-260
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    • 2001
  • 단조인장시험하에서 CFRP적층재의 손상과정을 음향방출과 초음파시험에 의해 평가하였다. 시험편으로부터의 음항방출신호의 진폭 분포는 기지재 균열(matrix crack), 박리(debonding), 섬유 pull-out 및 섬유 과단(fiber fracture)과 같은 CFRP에서의 파괴기구를 분석하는데 도움을 주며, 초음파 진폭감쇠의 특성 또한 각각의 파괴기구를 분석하는데 유용하다. 여러종류의 CFRP시험편을 사용하여 음향방출신호와 초음파신호의 진폭감쇠를 조사하였다. 끝으로 하중 제하중(loading-unloading) 시험이 초음파내의 진폭비에 대한 Felicity effect와 감쇠를 조사하기 위해서 수행되었다. 전 실험에 걸쳐 초음파신호의 진폭감쇠와 음향방출 파라미터(parameter)들은 동시에 검출되었다. 이로써 음향방출과 초음파시험의 두 파라미터들이 CERP에서의 파괴기구를 분석하기 위해 효과적으로 사용될 수 있음이 확인되었다.

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Development of Wall-Thinning Evaluation Procedure for Nuclear Power Plant Piping-Part 1: Quantification of Thickness Measurement Deviation

  • Yun, Hun;Moon, Seung-Jae;Oh, Young-Jin
    • Nuclear Engineering and Technology
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    • 제48권3호
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    • pp.820-830
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    • 2016
  • Pipe wall thinning by flow-accelerated corrosion and various types of erosion is a significant and costly damage phenomenon in secondary piping systems of nuclear power plants (NPPs). Most NPPs have management programs to ensure pipe integrity due to wall thinning that includes periodic measurements for pipe wall thicknesses using nondestructive evaluation techniques. Numerous measurements using ultrasonic tests (UTs; one of the nondestructive evaluation technologies) have been performed during scheduled outages in NPPs. Using the thickness measurement data, wall thinning rates of each component are determined conservatively according to several evaluation methods developed by the United States Electric Power Research Institute. However, little is known about the conservativeness or reliability of the evaluation methods because of a lack of understanding of the measurement error. In this study, quantitative models for UT thickness measurement deviations of nuclear pipes and fittings were developed as the first step for establishing an optimized thinning evaluation procedure considering measurement error. In order to understand the characteristics of UT thickness measurement errors of nuclear pipes and fittings, round robin test results, which were obtained by previous researchers under laboratory conditions, were analyzed. Then, based on a large dataset of actual plant data from four NPPs, a quantitative model for UT thickness measurement deviation is proposed for plant conditions.

초음파 시뮬레이션을 이용한 최적의 탐상조건 (Optimal Test Condition by Ultrasonic Simulation)

  • 허선철;박영철;부명환;강정호
    • 한국해양공학회지
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    • 제13권4호통권35호
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    • pp.45-54
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    • 1999
  • Non destructive test is applied to revise mechanical strength and assume material strength or defect of material, equipment and structure, instead of fracture test. Especially, ultrasonic test has the characteristics such as an excellent permeability high-sensitiveness to fine defect and an almost exact measurement for position, size and direction of inner defect which differ from other non destructive tests. In this study, the program is developed to evaluate optimal testing condition, to distinguish obstacle echo and defect position. This program on the basic of Ray-Tracing model shows generation and processing of ultrasonic pulse. The simulation is compared with testing in the 3 cases of an oblique angle transducer like $45^{\circ},\;60^{\circ}\;and\;70^{\circ}$. The test result for all conditions is well compared with simulation result when relative not is within $0.1{\sim}7.2%$. And the course of several echos is simply assumed through simulation.

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