• Title/Summary/Keyword: Two-stage compression process

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Numerical Prediction of Process Window for Injection-Compression Molding of 7-inch LGP (수치해석을 통한 7인치 도광판 사출압축성형 공저범위 예측)

  • Hong, S.K.;Min, I.K.;Kang, J.J.;Yoon, K.H.
    • Transactions of Materials Processing
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    • v.20 no.1
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    • pp.5-10
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    • 2011
  • The main objective of the present study is to predict the process window of injection-compression molding corresponding to the capability of an injection machine for fabricating 7 inch LGP. The open distance and volume filled after injection stage were found to be two important factors that affect critical requirements such as flow length, injection pressure and clamping force for the process. Process window for the key factors was also predicted by response surface method. As a result, predicted process window for open distance and volume filled after injection stage satisfying the critical requirement with a given injection machine was in the range of 60 ~ 75%, and 104.00 ~ 104.25%, respectively.

The Reduced Steam Consumptions in the Evaporation Process Using a Vapor Recompression (증기 재압축을 활용한 증발공정에서 스팀 절감에 대한 연구)

  • Noh, Sang Gyun
    • Clean Technology
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    • v.22 no.4
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    • pp.225-231
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    • 2016
  • In this study, modeling and optimization study have been performed to obtain $1,524.58kg\;h^{-1}$ of a solidified NaCl by evaporating a 21.0 wt% of NaCl aqueous solution in order to reduce the steam consumption from $3,139kg\;h^{-1}$ to $496kg\;h^{-1}$ using a two-stage evaporation and a vapor recompression processes. Aspen Plus release 8.8 at AspenTech was utilized for the modeling of two stage evaporation process and PRO/II with PROVISION release 9.4 at Schneider Electric was also used for the simulation of two-stage vapor recompression process with an inter-cooler. For the simulation of the evaporation process containing NaCl aqueous solution, Aspen Plus release 8.8 at AspenTech Inc. was utilized and for the modeling of vapor recompression process PRO/II with PROVISION release at Schneider Electric Inc. For the vapor recompression process, single stage compression and two-stage compression system was compared.

Estimation of the Amount of Electric Power Saved in the Carbon Dioxide Liquefaction Process using LNG Cold Heat (LNG 냉열을 활용한 이산화탄소 액화공정에서 절감되는 전력량의 산출)

  • LEE, JIHWAN;CHO, JUNGHO
    • Journal of Hydrogen and New Energy
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    • v.31 no.2
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    • pp.259-264
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    • 2020
  • In this study, comparison study has been performed between two-stage compression and a vapor-recompression refrigeration cycle and a liquefaction using LNG cold heat. When using a first method using two-stage compression and a refrigeration cycle, at least three compressors are required, however when using LNG cold heat, no compressor is required since carbon dioxide can be pumped after condensing with the heat exchange with -160℃ of LNG. Through this study, we can save more than one hundred million KRW annually by using LNG cold heat instead of using gas compression and refrigeration cycle.

Comparative Research on the Carbon Dioxide Liquefaction Using Several Refrigerants (몇 가지 냉매를 사용한 이산화탄소 액화에 대한 비교 연구)

  • ILSU PARK;PHILSUNG HWANG;KICHEOL JUNG;JUNESHU ANH;JUNGHO CHO
    • Journal of Hydrogen and New Energy
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    • v.34 no.2
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    • pp.226-233
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    • 2023
  • In this study, we compared the performance of several refrigeration cycles using different refrigerants and utilizing the cold heat of liquefied natural gas (LNG) for the liquefaction of carbon dioxide. The final conditions for the liquefied CO2 were set to -20℃ and 20 bar. The refrigerants used included R404a, ammonia, propane, and propylene using a vapor recompression refrigeration cycle. For the refrigeration cycle, the CO2 at room temperature and pressure was compressed in a two-stage compression process with an intermediate cooling stage using a refrigeration unit. To compare with the liquefaction process using refrigeration, we compressed the CO2 to 8 bar in a single compression stage and cooled it to around -50℃ using the cold heat of the LNG before liquefying it. Results showed that using ammonia as the refrigerant required the least amount of compressor power for the liquefaction process, and the heat transfer area of the evaporator was the smallest when using propylene as the refrigerant. Using the cold heat of LNG instead of refrigeration using R404a resulted in approximately 69% less energy consumption.

A Study on The Change of Birefringence Structure in Injection and Injection/compression Molded Products (사출 및 사출/압축 성형품 내에서의 복굴절 구조 변화에 관한 연구)

  • Min, I.K.;Lee, K.B.;Yoon, K.H.
    • Transactions of Materials Processing
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    • v.19 no.5
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    • pp.296-304
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    • 2010
  • It is still needed to study the effect of process conditions on the final properties of injection-molded parts for producing precision optical products. Especially, the optical anisotropy, i.e., birefringence, is a significant factor to affect the function of many optical components. In the present study we have focused on the effect of holding and compression processes on the birefringence remaining in the transparent disc by examining the gap-wise distribution of birefringence and extinction angle. As a result, two extra birefringence and extinction peaks near the center in thickness direction showed the effect of holding pressure, which came from the flow in packing stage. However, more uniform birefringence distribution than injection-only cases could be found in injection/compression cases. Depends on the process condition even the flow reversal could be found from the distribution of extinction angle. Finally, graphical representation of optical indicatrix was added for better understanding the final structure of injection-only and injection/compression cases.

Simulation of the Mixed Propane Refrigeration Cycle Using a Commercial Chemical Process Simulator (상용성 화학공정모사기를 활용한 혼합냉매 이용 냉동사이클의 전산모사)

  • Cho, Jung-Ho;Kim, Young-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.11
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    • pp.3253-3259
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    • 2009
  • In this study, a computer simulation has been performed for the refrigeration cycle using mixed refrigerants in order to decrease the process stream temperature to $-20^{\circ}C$. Refrigerant supply temperature was assumed to be $-30^{\circ}C$ considering the temperature difference as $10^{\circ}C$ with process stream. Peng-Robinson equation of state model was selected for the computer simulation. A new alpha function proposed by Twu et al was used for an accurate prediction of pure component vapor pressure experimental data. One fluid mixing rules were used for the estimation of mixture vapor-liquid equilibria calculations. A commercial process simulator, PRO/II with PROVISION was utilized for the simulation of the overall refrigeration process. In order to minimize the compressor power consumption, we have optimized the two-stage compression system by varying the first stage compressor outlet pressure. Finally, we could obtain the minimum total power 755.7kW at the first stage compressor outlet pressure, 6 bar.

Simulation Study on the Performance Characteristics of a $CO_2$ Cooling System with an Expander (팽창기를 적용한 이산화탄소 냉방시스템의 성능특성에 관한 해석적 연구)

  • Cho, Hong-Hyun;Baek, Chang-Hyun;Ryu, Chang-Gi;Kim, Yong-Chan
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.9
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    • pp.630-639
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    • 2007
  • A $CO_2$ cycle shows large throttling loss during the expansion process. The application of an expander into the $CO_2$ cycle can reduce the throttling loss and then improve system performance. In this study, the performance of a transcritical $CO_2$ cycle with an expander was analytically investigated in order to improve the cooling performance of the system. The expander was applied to the single-stage and two-stage compression cycles. The performance was analyzed with the variations of compressor frequency, outdoor temperature, and expander efficiency. The single-stage and two-stage compression cycles with the expander showed COP improvement of 25% and 32%, respectively, over the single-stage cycle with an EEV.

Characteristics of cryogenic liquefaction cycle using two stage compression type (2단 압축 방식을 적용한 초저온 액화 사이클 특성)

  • Oh, Seung-Taek;Lee, Ho-Saeng;Yi, Gyeong-Beom;Yoon, Jung-In;Lee, Sang-Gyu
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.556-560
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    • 2009
  • In this paper, two different types of natural gas liquefaction process are simulated and designed for secure a competitiveness in the industry of natural gas liquefaction plant. These processes are based on basic cascade process, and one of these is improved with two staged intercooler and the other is modified two staged intercooler. These processes are compared characteristics of performance with basic process. COP of cascade process with two staged intercooler and modified two staged intercooler showed about 13.74% and 21.64% higher than basic process, and yield efficiency of modified process improved comparing with the basic process by 25.93% lower specific power, respectively.

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Long -Term Settlement Behavior of Landfills with Consideration of Refuse Decomposition (분해가 고려된 쓰레기 매립지의 장기 침하 거동)

  • Park, Hyeon-Il;Lee, Seung-Rae;Go, Gwang-Hun
    • Geotechnical Engineering
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    • v.14 no.1
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    • pp.5-14
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    • 1998
  • In refuse landfill, long-term settlement is considerably dependent upon the biological decomposition of refuse which is distinguished from typical soil behavior. Two equations are combined in order to model long-term settlement behavior of refuse landfill caused by mechanical secondary compression and secondary compression caused by the decomposition of biolegradable refuse. It is suggested that mechanical secondary compression is linear with respcet to the logarithm of time. In order to estimate the settlement that occurs due. to the decomposition of biodegradable refuse, a mathematical model is used which theoretically conoiders the decomposition process related to the solubilization stage of biodegradable refuse solid. This model is based on hydrolysis process and expressed as first order kinetics. The proposed model is applied to Lysimeter compression data of an old refuse. This paper intends to propose the simplest mathematical model which effectively represents settlement caused by the solubilization stage of biodegradable refuse solid on decomposition process.

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In-Cylinder Compression Flow Characteristics of Helical Port Engines with Wide Valve Angle (나선형 포트를 적용한 광각엔진에서 실린더 내 압축 유동 특성)

  • Ohm, In-Yong;Park, Chan-Jun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.1
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    • pp.9-16
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    • 2009
  • This paper is the second of 2 companion papers which investigate in-cylinder swirl generation characteristics in helical port engine with wide valve angle. Two wide valve-angle engines, which are same ones and have slightly different rig swirl number, were used to compare the characteristics of cylinder-flow. One intake port is deactivated to induce swirl flow. A PIV (Particle Image Velocimetry) was applied to measure in-cylinder velocity field during intake stroke. The results show that the intake flow component passing through valve area near the cylinder wall is not negligible in helical port engine with wide valve angle contrary to conventional one. The effect of this velocity component on in-cylinder increases as the swirl ratio rises and compression process progresses. Consequently, this component destroys in-cylinder swirl flow completely during compression resulting in no actual swirl at the end stage of compression.