• Industrial Engineering and Management Systems
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• v.14 no.1
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• pp.22-31
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• 2015

In this paper, a two-stage hybrid flow shop problem is considered. Specifically, there exist identical parallel machines at stage 1 and two dedicated machines at stage 2, and the objective of the problem is to minimize makespan. After being processed by any machine at stage 1, a job must be processed by a specific machine at stage 2 depending on the job type, and one type of jobs can have different processing times on each machine. First, we introduce the problem and establish complexity of several variations of the problem. For some special cases, we develop optimal polynomial time solution procedures. Then, we establish some simple lower bounds for the problem. In order to solve this NP-hard problem, three heuristics based on simple rules such as the Johnson's rule and the LPT (Longest Processing Time first) rule are developed. For each of the heuristics, we provide some theoretical analysis and find some worst case bound on relative error. Finally, we empirically evaluate the heuristics.

• Journal of Korean Institute of Industrial Engineers
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• v.33 no.2
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• pp.213-220
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• 2007

This paper considers a two-stage hybrid flow shop scheduling problem for the objective of minimizing the number of tardy jobs. Each job is processed through the two production stages in stages, each of which has multiple identical parallel machines. The problem is to determine the allocation and sequence of jobs at each stage. A branch and bound algorithm that gives the optimal solutions is suggested that incorporates the methods to obtain the lower and upper bounds. Dominance properties are also suggested to reduce the search space. To show the performance of the algorithm, computational experiments are done on randomly generated problems, and the results are reported.

• Journal of Korean Society for Quality Management
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• v.47 no.4
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• pp.823-835
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• 2019

Purpose: This study deals with a production planning and scheduling problem to minimize the total weighted tardiness on hybrid flow shop with sets of non-identical parallel machines on stages, where parallel machines in the set are dedicated to perform specific subsets of jobs and sequence-dependent setup times are also considered. Methods: A two-stage approach, that applies MILP model in the 1st stage and dispatching rules in the 2nd stage, is proposed in this paper. The MILP model is used to assign jobs to a specific machine in order to equalize the workload of the machines at each stage, while new dispatching rules are proposed and applied to sequence jobs in the queue at each stage. Results: The proposed two-stage approach was implemented by using a commercial MILP solver and a commercial simulation software and a case study was developed based on the spark plug manufacturing process, which is an automotive component, and verified using the company's actual production history. The computational experiment shows that it can reduce the tardiness when used in conjunction with the dispatching rule. Conclusion: This proposed two-stage approach can be used for HFS systems with dedicated machines, which can be evaluated in terms of tardiness and makespan. The method is expected to be used for the aggregated production planning or shop floor-level production scheduling.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 2006.05a
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• pp.1133-1138
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• 2006

This paper considers a hybrid flow shop scheduling problem for the objective of minimizing the number of tardy jobs. The hybrid flow shop consists of two stages in series, each of which has multiple identical parallel machines, and the problem is to determine the allocation and sequence of jobs at each stage. A branch and bound algorithm that gives the optimal solutions is suggested that incorporates the methods to obtain the lower and upper bounds. Dominance properties are also derived to reduce the search space. To show the performance of the algorithm, computational experiments are done on randomly generated problems, and the results are reported.

• Journal of Convergence for Information Technology
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• v.11 no.8
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• pp.207-211
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• 2021

This paper addresses a two-stage flexible flow shop scheduling problem in which there is one machine in stage 1 and two identical machines in stage 2. The objective is the minimization of the total completion time. The problem is formulated by a mixed integer quadratic programming (MIQP) and a hybrid simulated annealing (HSA) is proposed to solve the MIQP. The HSA adopts the exploration capabilities of a genetic algorithm and incorporates a simulated annealing to reduce the premature convergence. Extensive computational tests on randomly generated problems are carried out to evaluate the performance of the HSA.