• Title/Summary/Keyword: Turbine Rotor Profile

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Test and evaluation of a large scale composite rotor blade for wind turbine (풍력발전용 대형 복합재 회전날개의 구조시험 및 평가에 관한 연구)

  • ;;;Y. Sugiyama
    • Journal of the Korean Society of Propulsion Engineers
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    • v.5 no.1
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    • pp.76-81
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    • 2001
  • A structural test of the wind turbine rotor blade is to evaluate the uncertainty of design due to selection of material, design concepts, production processes and so on, and their possible impacts on the structural integrity. In the full-scale static strength test, the measuring parameters are strain and displacements vs. loads, weight and the center of gravity. In order to simulate the aerodynamics load, the three-point loading method is applied. There is slight difference between the measured results and the predicted results for the reference fiber volume fraction of 60% . However, the agreement between the measured results and the predicted results with the actual fiber volume fraction of 52.5% is good. Even though a slightly non-linearity from 80% loading to 100% loading exists, a linear static solution is sufficient for the design purpose due to te small amount of non-linearity. Comparison between measured and predicted strain results at the maximum thickness positions of the blade profile for 0.236R(5.56m), 0.493R(11.59m) and 0.574R(13.43m), under 20%, 40%, 60%, 80% and 100% loadings for the upper part of the blade. The predicted values are in good agreement with the measured values.

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The FSI Analysis Evaluation of Strength for the Wind Turbine Rotor Blade Improved by the Aramid Fiber (아라미드섬유 보강 풍력발전기 로터 블레이드의 연성해석 강도평가)

  • Kim, Seok-Su;Kang, Ji-Woong;Kwon, Oh-Heon
    • Journal of Power System Engineering
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    • v.19 no.4
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    • pp.17-23
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    • 2015
  • Because of the energy resources shortage and global pollution, the wind power systems have been developed consistently. Among the components of the wind power system, the rotor blades are the most important component. Generally it is made of GFRP material. Recently, GFRP material has been replaced by CFRP composite material in the blade which has an aerodynamic profile and twisted tip. However the failures has occurred in the trailing edge of the blade by the severe wind loading. Thus, tougher material than CFRP material is needed as like the aramid fiber. In this study, we investigated the mechanical behaviors of the blade using aramid fiber composites about wind speed variation. One-way FSI (fluid-structure interaction)analysis for the wind rotor blade was conducted. The structural analyses using the surface pressure loading resulted from wind flow field analysis were carried out. The results and analysis procedure in this paper can be utilized for the best strength design of the blade with aramid fiber composites.

Application of Navier-Stokes Equations to the Aerodynamic Design of Axial-Flow Turbine Blades (축류터빈 블레이드의 공력학적 설계를 위한 Navier-Stokes방정식의 적용)

  • Chung H.T;Chung K.S;Park J.Y;Baek J.H;Chang B.I;Cho S.Y
    • Journal of computational fluids engineering
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    • v.8 no.4
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    • pp.16-25
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    • 2003
  • The design method for transonic turbine blades has been developed based on Wavier-Stokes equations. The present computing process is done on the four separate steps, i.e., determination of the blade profile, generation of the computational grids, cascade flow simulation and analysis of the computed results in the sense of the aerodynamic performance. The blade shapes are designed using the cubic polynomials under the control of the design parameters. Numerical methods for the flow equations are based on Van-Leer's FVS with an upwind TVD scheme on the finite volume. In the present study, numerical simulation has been done to investigate the effects of the design parameters on the aerodynamic peformance of the axial-flow turbine blades. Applications are made to the VKI transonic rotor blades. Computed results are analyzed with respect to four parameters and compared with the experimental data.

Measurements of Endwall Heat(Mass) Transfer Coefficient in a Linear Turbine Cascade Using Naphthalene Sublimation Technique (나프탈렌승화법을 이용한 터빈 익렬 끝벽에서의 열(물질)전달계수 측정)

  • Lee, Sang-U;Jeon, Sang-Bae;Park, Byeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.3
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    • pp.356-365
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    • 2001
  • Heat (mass) transfer characteristics have been investigated on the endwall of a large-scale linear turbine cascade. Its profile is based on the mid-span of the first-stage rotor blade in a industrial gas turbine. By using the naphthalene sublimation technique, local heat (mass) transfer coefficients are measured for two different free-stream turbulence intensities of 1.3% and 4.7%. The results show that local heat (mass) transfer Stanton number is widely varied on the endwall, and its distribution depends strongly on the three-dimensional vortical flows such as horseshoe vortices, passage vortex, and corner vortices. From this experiment, severe heat loads are found on the endwall near the blade suction side as well as near the leading and trailing edges of the blade. In addition, the effect of the free-stream turbulence on the heat (mass) transfer is also discussed in detail.

Numerical Analysis of Heat Transfer and Flow Characteristics on Squealer Tip of Gas Turbine Blade (가스터빈 블레이드 팁의 열전달과 유동 특성에 대한 수치적 해석)

  • Jiao, Liu;Kang, Youngseok;Kim, Donghwa;Cho, Jinsoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.12
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    • pp.1062-1070
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    • 2016
  • The heat transfer and flow characteristics of gas turbine blade tip were investigated in this paper by using the conjugate heat transfer analysis. The rotor inlet boundary condition profile which was taken from the first stage nozzle outlet was used to analyse. The profile contained the velocity and temperature information. This study presents the influence of tip clearance about aerodynamic loss, heat transfer coefficient and film cooling effectiveness with the squealer tip designed blade model which tip clearance variation range from 1% to 2.5% of span. Results showed that the aerodynamic loss and the heat transfer coefficient were increased when the tip clearance was increased. Especially when the tip clearance was 2% of the span, the average heat transfer coefficient on the tip region was increased obviously. The film cooling effectiveness of tip region was increasing with decreasing of the tip clearance. There was high film cooling effectiveness at cavity and near tip hole region.

Comparison of Aerodynamic Loads for Horizontal Axis Wind Turbine (II): with and without Vertical Wind Shear Effect (수평축 풍력터빈의 공력 하중 비교 (II): 수직 전단흐름 효과의 유·무)

  • Kim, Jin;Kang, Seung-Hee;Ryu, Ki-Wahn
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.5
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    • pp.399-406
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    • 2016
  • The large scale wind turbine blades usually experience periodic change of inflow speed due to blade rotation inside the ground shear flow region. Because of the vertical wind shear, the inflow velocity in the boundary layer region is maximum at uppermost position and minimum at lowermost position. These spatial distribution of wind speeds can lead to the periodic oscillation of the 6-component loads at hub and low speed shaft of the wind turbine rotor. In this study we compare the aerodynamic loads between two inflow conditions, i.e, uniform flow (no vertical wind shear effect) and normal wind profile. From the computed results all of the relative errors for oscillating amplitudes increased due to the ground shear flow effect. Especially bending moment and thrust at hub, and bending moments at LSS increased enormously. It turns out that the aerodynamic analysis including the ground shear flow effect must be considered for fatigue analysis.

Aerodynamic Load Analysis at Hub and Drive Train for 1MW HAWT Blade (1MW급 풍력 터빈 블레이드의 허브 및 드라이브 트레인 공력 하중 해석)

  • Cho Bong-Hyun;Lee Chang-Su;Choi Sung-Ok;Ryu Ki-Wahn
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.25-32
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    • 2005
  • The aerodynamic loads at the blade hub and the drive shaft for 1MW horizontal axis wind turbine are calculated numerically. The geometric shape of the blade such as chord length and twist angle can be obtained fran the aerodynamic optimization procedure. Various airfoil data, that is thick airfoils at hub side and thin airfoils at tip side, are distributed along the spanwise direction of the rotor blade. Under the wind data fulfilling design load cases based on the IEC61400-1, all of the shear forces, bending moments at the hub and the low speed shaft of the drive train are obtained by using the FAST code. It shows that shear forces and bending moments have a periodic. trend. These oscillating aerodynamic loads will lead to the fatigue problem at both of the hub and drive train From the load analysis the maximum shear forces and bending moments are generated when wind turbine generator system operates in the case of the extreme speed wind condition.

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Dynamic Analysis of Tie-rod-fastened Rotor Considering Elastoplastic Deformation (탄소성 변형을 고려한 타이로드 고정 회전체의 동역학 해석)

  • Dongchan Seo;Kyung-Heui Kim;Dohoon Lee;Bora Lee;Junho Suh
    • Tribology and Lubricants
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    • v.40 no.1
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    • pp.8-16
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    • 2024
  • This study conducts numerical modeling and eigen-analysis of a rod-fastened rotor, which is mainly used in aircraft gas turbine engines in which multiple disks are in contact through curvic coupling. Nayak's theory is adopted to calculate surface parameters measured from the tooth profile of the curvic coupling gear. Surface parameters are important design parameters for predicting the stiffness between contact surfaces. Based on the calculated surface parameters, elastoplastic contact analysis is performed according to the interference between two surfaces based on the Greenwood-Williamson model. The equivalent bending stiffness is predicted based on the shape and elastoplastic contact stiffness of the curvic coupling. An equation of motion of the rod-fastened rotor, including the bending stiffness of the curvic coupling, is developed. Methods for applying the bending stiffness of a curvic coupling to the equation of motion and for modeling the equation of motion of a rotor that includes both inner and outer rotors are introduced. Rotordynamic analysis is performed through one-dimensional finite element analysis, and each element is modeled based on Timoshenko beam theory. Changes in bending stiffness and the resultant critical speed change in accordance with the rod fastening force are predicted, and the corresponding mode shapes are analyzed.

Grid Generation for Turbomachinery Cascades (터보기계 익렬을 위한 격자 형성)

  • Jeong, Hui-Taek;Baek, Je-Hyeon
    • 연구논문집
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    • s.25
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    • pp.67-76
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    • 1995
  • A grid generation algorithm associated with turbomachinery cascade flow fields has been developed. The present grid generation system consists of four separate modules. The system input is made of the results of the preliminary design, i.e., flow-path, aerodynamic conditions along the spanwise direction, and the blade profile data. The grid generation method generates a series of two-dimensional grids in the blade-to-blade passage to build up the three-¬dimensional grid, The numerical algorithm adopts the combination of the algebraic and elliptic method to create the internal grids efficiently and quickly. The resultant grids generated from each module of the system are used as the preprocessor for the performance prediction of the turbomachinery blade using Naveir-Stokes method in addition to the blade surface modelling for CAD data. For purposes of illustration, the grid generation system is applied to several complex geometries inculding a turbine rotor with and without a tip flow grid. Application to the blade design of the LP compressor was demonstrated to be very reliable and practical in support of design activities. This customized system are coupled strongly with the design procedure and reduces the man-hours required to predict the aerodynamic performance of the turbomachinery cascades using the CFD technique.

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Effects of the Low Reynolds Number on the Loss Characteristics in a Transonic Axial Compressor

  • Choi, Min-Suk;Oh, Seong-Hwan;Ko, Han-Young;Baek, Je-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.202-212
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    • 2008
  • A three-dimensional computation was conducted to understand effects of the low Reynolds number on the loss characteristics in a transonic axial compressor, Rotor67. As a gas turbine becomes smaller in size and it is operated at high altitude, the operating condition frequently lies at low Reynolds number. It is generally known that wall boundary layers are thickened and a large separation occurs on the blade surface in axial turbomachinery as the Reynolds number decreases. In this study, it was found that the large viscosity did not affect on the bow shock at the leading edge but significantly did on the location and the intensity of the passage shock. The passage shock moved upstream towards leading edge and its intensity decreased at the low Reynolds number. This change had large effects on the performance as well as the internal flows such as the pressure distribution on the blade surface, tip leakage flow and separation. The total pressure rise and the adiabatic efficiency decreased about 3% individually at the same normalized mass flow rate at the low Reynolds number. In order to analyze this performance drop caused by the low Reynolds number, the total pressure loss was scrutinized through major loss categories such as profile loss, tip leakage loss, endwall loss and shock loss.

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