• Title/Summary/Keyword: Tubular reactor

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A Simulation of the Tubular Packed Bed Reactor for the Steam-CO2 Reforming of Natural Gas (천연가스의 수증기-이산화탄소 복합개질을 위한 충진층 관형반응기의 전산모사)

  • Lee, Deuk-Ki;Koo, Kee-Young;Seo, Dong-Joo;Yoon, Wang-Lai
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.1
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    • pp.73-82
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    • 2012
  • A 2-dimensional heterogeneous reactor model was developed and simulated for a tube reactor of packed bed where the steam-$CO_2$ combined reforming reaction of natural gas proceeded to produce synthesis gas. Under the reactor feeding rate, 45 $Nm^3$/h, of the reactant gas stream, the 2-dimensional heterogeneous reactor model showed the similar results to those from the ASPEN simulator although there were some discrepancies between the two in the temperature and the $H_2$/CO ratio of the reformed gas at the reactor exit. The calculated enthalpy difference between the reformed gas at the reactor exit and the reactant gas fed to the reactor was closely correspondent to the total amount of heat transferred to the reactor interior from the furnace. This supports that the 2-dimensional heterogeneous reactor model was reasonably established and the numerical solution was properly obtained.

Effect of CH4 addition to the H2 Plasma Excited by HF ICP for H2 Production (고주파유도결합에 의해 여기된 물플라즈마로부터 수소생산에서 메탄가스 첨가효과)

  • Kim, Dae-Woon;Jung, Yong-Ho;Choo, Won-Il;Jang, Soo-Ouk;Lee, Bong-Ju;Kim, Young-Ho;Lee, Seung-Heun;Kwon, Sung-Ku
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.22 no.5
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    • pp.448-454
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    • 2009
  • Hydrogen was produced from water plasma excited in high frequency (HF) inductively coupled tubular reactor. Mass spectrometry was used to monitor gas phase species at various process conditions, Water dissociation rate depend on the process parameters such as ICP power, $H_{2}O$ flow-rate and process pressure, Water dissociation percent in ICP reactor decrease with increase of chamber pressure, while increase with increase of ICP power and $H_{2}O$ flow rate. The effect of $CH_4$ gas addition to a water plasma on the hydrogen production has been studied in a HF ICP tubular reactor. The main roles of $CH_4$ additive gas in $H_{2}O$ plasma are to react with 0 radical for forming $CO_x$ and CHO and resulting additional $H_2$ production. Furthermore, $CH_4$ additives in $H_{2}O$ plasma is to suppress reverse-reaction by scavenging 0 radical. But, process optimization is needed because $CH_4$ addition has some negative effects such as cost increase and $CO_x$ emission.

Hydrogen Production Using Membrane Reactors

  • Giuseppe Barbieri;Paola Bernardo;Enrico Drioli;Lee, Dong-Wook;Sea, Bong-Kuk;Lee, Kew-Ho
    • Korean Membrane Journal
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    • v.5 no.1
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    • pp.68-74
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    • 2003
  • Methane steam reforming (MSR) reaction for hydrogen production was studied in a membrane reactor (MR) using two tubular membranes, one Pd-based and one of porous alumina. A higher methane conversion than the thermodynamic equilibrium for a traditional reactor (TR) was achieved using MRs. The experimental temperature range was 350-500$^{\circ}C$; no sweep-gas was employed during reaction tests to avoid its back-permeation through the membrane and the steam/methane molar feed ratio (m) varied in the range 3.5-5.9. The best results (the difference between the MR conversion and the thermodynamic equilibrium was of about 7%) were achieved with the alumina membrane, working with the highest steam/methane ratio and at 450$^{\circ}C$. Silica membranes prepared at KRICT laboratories were characterized with permeation tests on single gases (N$_2$, H$_2$ and CH$_4$). These membranes are suited for H$_2$ separation at high temperature.

Characteristics of CO Removal Process Using TiO2 Photocatalyst (TiO2 광촉매를 이용한 CO제거 공정특성)

  • Kim, Jin-Kil;Lee, Sang-Moon;Hong, Sung-Chang;Lee, Eui-Dong;Kang, Yong
    • Korean Chemical Engineering Research
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    • v.51 no.1
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    • pp.116-120
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    • 2013
  • Characteristics of photocatalytic CO removal process conducting CO conversion by using Pt loaded $TiO_2$ photocatalyst were investigated in a photocatalytic tubular reactor. Effects of Pt loading method onto $TiO_2$, linear velocity of gas stream containing CO gas, CO concentration and moisture content in the gas stream on the conversion of CO to $CO_2$ were examined. It was found that the CO gas could be removed almost 100% by using photocatalytic tubular reactor internally coated with Pt/$TiO_2$ photocatalyst under UV irradiation, when the linear velocity of gas stream was in the range of 0.01~0.25 m/s and CO concentration in the gas stream was ranged from 20 to 100 ppm and the relative humidity of the gas stream was in the range of 20~40%. The conversion of CO gas decreased gradually with increasing linear velocity of gas stream and CO concentration in the gas stream. The moisture in the gas stream could promote the removal of CO gas by means of the generation of OHradicals.

Simulation for Possible Coke-Free Operation of a Packed Catalyst Bed Reactor in the Steam-CO2 Reforming of Natural Gas (천연가스의 수증기-이산화탄소 복합개질용 촉매 충진 반응기의 코킹 회피 운전을 위한 모사)

  • LEE, DEUK KI;LEE, SANG SOO;SEO, DONG JOO;YOON, WANG LAI
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.5
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    • pp.445-452
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    • 2015
  • A tubular packed bed reactor for the steam-$CO_2$ combined reforming of natural gas to produce the synthesis gas of a target $H_2/CO$ ratio 2.0 was simulated. The effects of the reactor dimension, the feed gas composition, and the gas feeding temperature upon the possibility of coke formation across the catalyst bed were investigated. For this purpose, 2-dimensional heterogeneous reactor model was used to determine the local gas concentrations and temperatures over the catalyst bed. The thermodynamic potential distribution of coke formation was determined by comparing the extent of reaction with the equilibrium constant given by the reaction, $CH_4+2CO{\Leftrightarrow}3C+2H_2O$. The simulation showed that catalysts packed in the central region nearer the entrance of the reactor were more prone to coking because of the regional characteristics of lower temperature, lower concentration of $H_2O$, and higher concentration of CO. With the higher feeding temperature, the feed gas composition of the increased $H_2O$ and correspondingly decreased $CO_2$, or the decrease in the reactor diameter, the volume fraction of the catalyst bed subsequent to coking could be diminished. Throughout the simulation, reactor dimension and reaction condition for coking-free operation were suggested.

Study on the Characteristics of Nitrous Oxide Catalytic Decomposition (아산화질소 촉매 분해 특성 연구)

  • Yong, Sung-Ju;Park, Dae-Il;Kim, Tae-Gyu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.58-61
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    • 2009
  • The characteristics of nitrous oxide catalytic decomposition were studied to utilize the nitrous oxide as a propellant. The Ru and Pt were selected as nitrous oxide decomposition catalysts and loaded in the $Al_2O_3$ support using an impregnation method. The nitrous oxide conversions as a variation of GHSV and reaction temperature were measured in a tubular reactor. At the low GHSV and high temperature, the conversion was increased, and Ru/$Al_2O_3$ catalyst showed better performance than Pt/$Al_2O_3$ catalyst.

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Dry Synthesis of Nearly Monodisperse Spherical Silica (단분산에 가까운 구형 실리카의 건식 제조)

  • Park, Hoey Kyung;Park, Kyun Young
    • Korean Chemical Engineering Research
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    • v.45 no.6
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    • pp.677-679
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    • 2007
  • Nearly monodisperse spherical silica particles, 200~300 nm in diameter, were produced via a dry route for the first time through a two-stage hydrolysis of $SiCl_4$ vapor. In the first stage, the $SiCl_4$ was partially hydrolyzed in a batch reactor at $150^{\circ}C$ to form nearly monodisperse silicon oxychloride particles. In the second stage, the oxychlorides were hydrolyzed further in a tubular reactor to have produced silica with the morphology and size nearly conserved.

Electrolytic Treatment Of Dilute Zinc And Cadmium Containing Aqueous Solutions (희석아연과 카드미늄을 함유한 수용액에서의 전해처리)

  • Kammel, Roland;Avci, Esref;Lieber, Hans Wilhelm
    • Journal of the Korean institute of surface engineering
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    • v.16 no.3
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    • pp.87-97
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    • 1983
  • 석출전위가 낮은 금속들을 저농도용액에서 전기분해하여 회수하는 방법에 대해 아연과 카드뮴을 모델로 삼아 채취방법을 연구하였다. Hull cell과 hyperbolic twin cell에서 시험해서 전류밀도와 효율이 낮기 때문에 기존방법으로는 회수속도가 매우 느린 것을 알 수 있었다. 전해 채취조건을 좋게 하기 위해서는 음극의 표면적을 크게 하고 흔들어 주며, 또 전해액을 강제 순환시켜 물질이동이 잘 되도록 해야만 한다. Rotating tubular bed reactor 나 impact rod reactor 같은 전해조를 사용하여 여러 종류의 용액 중의 아연과 카드뮴 전해 채취 실험을 하였다. 특히 카드뮴의 잔류농도를 낮추기 위해서는 전해법과 이온교환법을 같이 사용하는 것이 유용하다. 새로운 방법의 처리비용과 기존방법의 처리비용을 비교하여 보았다.

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Hydrogen and Carbon Black Production by Pyrolysis of Natural Gas (천연가스 열분해에 의한 수소 및 카본 생산)

  • Yoon, Y.H.;Park, N.K.;Lee, T.J.;Chang, W.C.;Lee, B.G.;Ahn, B.S.
    • Transactions of the Korean hydrogen and new energy society
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    • v.14 no.2
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    • pp.105-113
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    • 2003
  • The pyrolysis for production of hydrogen and high quality carbon black from natural gas were studied. The reactivities in tubular reactor and FVR(free volume reactor) for the methane pyrolysis were compared, in order to prevent the formation of undesirable carbon product such as pyrocarbon, the FVR was designed. The hydrogen yield and the formation of carbon black from methane pyrolysis in this reactor were investigated at temperature range between 1443 and 1576K. From the result of TEM (transmission electron microscopy) analysis, it was confirmed that the CFC(catalytic filamentous carbon) was formed without pyrocarbon.

A feasibility study of a pilot scale two-phase anaerobic digestion with ultra filtration for the treatment of garbage leachate (음식물 탈리액 처리를 위한 파일럿 규모의 막결합형 2상 혐기성 소화 공정 가능성 평가)

  • Lee, Eun-young;Heo, Ahn-hee;Kim, Hyung-kuk;Kim, Hee-jun;Bae, Jae-ho
    • Journal of Korean Society of Water and Wastewater
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    • v.23 no.5
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    • pp.539-545
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    • 2009
  • A feasibility of a pilot scale two-phase anaerobic digestion with ultra filtration system treating garbage leachate were evaluated. The treatment system consisted of a thermophilic acidogenic reactor, a mesophilic methanogenic reactor, and an UF membrane. The average COD removal efficiency of the treatment system was 95% up to the OLR of 3.1 g COD/L/d. The higher COD removal efficiency with membrane unit resulted from the removal of some portion of soluble organics by membrane as well as particulate materials. When the membrane unit was in operation, bulk liquid in acidogenic and methanogenic reactors was partially interchanged, which maintained the acidogenic reactor pH over 5.0 without external chemical addition. Also, with the production of methane in the acidogenic reactor, the organic loading rate of the methanogenic reactor reduced. The initial flux of the membrane unit was $50{\sim}60L/m^2/hr$, but decreased to $5 L/m^2/hr$ after 95 days of operation due to clogging caused by particulate materials such as fibrous materials in garbage leachate. To prevent clogging caused by particulate materials, a pretreatment system such as screening is required. With the improvement with membrane unit operation, the two-phase anaerobic digestion with ultra filtration system is expected to have the possibility of treating garbage leachate.