• Title/Summary/Keyword: Tube-by-tube method

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Electric properties Analysis and fabrication of ZnO:As/ZnO:Al homo-junction LED (ZnO:As/ZnO:Al homo-junction LED의 제조와 전기적 특성 분석)

  • Kim, Kyeong-Min;So, Soon-Jin;Park, Choon-Bae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.55-56
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    • 2007
  • The p-type ZnO thin film, fabricated by means of the ampoule-tube method, was used to make the ZnO p-n junction, and its characteristics was analyzed. The ampoule-tube method was used to make the p-type ZnO based on the As diffusion, and the hall measurement was used to confirm that the p-type is formed. the current-voltage characteristics of the ZnO p-n junction were measured to confirm the rectification characteristics of a typical p-n junction and the low leakage voltage characteristics. Using the ampoule-tube to fabricate the p-type ZnO will provide a very useful technology for producing the UV ZnO LED and ZnO-based devices.

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A Study on the Profile Change Measurement of Steam Generator Tubes with Tube Expansion Methods

  • Kim, Young-Kyu;Song, Myung-Ho;Choi, Myung-Sik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.5
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    • pp.543-551
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    • 2011
  • Steam generator tubes for nuclear power plants contain the local shape transitions on their inner or outer surface such as dent, bulge, over-expansion, eccentricity, deflection, and so on by the application of physical force during the tube manufacturing and steam generator assembling and by the sludge (that is, corrosion products) produced during the plant operation. The structural integrity of tubes will be degraded by generating the corrosive crack at that location. The profilometry using the traditional bobbin probes which are currently applied for measuring the profile change of tubes gives us basic information such as axial locations and average magnitudes of deformations. However, the three-dimensional quantitative evaluation on circumferential locations, distributional angle, and size of deformations will have to be conducted to understand the effects of residual stresses increased by local deformations on corrosive cracking of tubes. Steam generator tubes of Korean standard nuclear power plants expanded within their tube-sheets by the explosive expansion method and suffered from corrosive cracks in the early stage of power operation. Thus, local deformations of steam generator tubes at the top of tube-sheet were measured with an advanced rotating probe and a laser profiling system for the two cases where the tubes expanded by the explosive expansion method and hydraulic expansion. Also, the trends of eccentricity, deflection, and over-expansion of tubes were evaluated. The advanced eddy current profilometry was confirmed to provide accurate information of local deformations compared with laser profilometry.

A study on thermal fluid analysis in X-ray tube for non-fire alarm (비화재보를 위한 X-ray tube 내 열 유동해석에 관한 연구)

  • Yun, Dong-Min;Jeon, Yong-Han
    • Design & Manufacturing
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    • v.16 no.2
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    • pp.33-38
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    • 2022
  • Currently, Korea is an aging society, and it is expected to enter a super-aging society in about 4 years. Accordingly, many X-ray technologies are being developed. In X-rays, 99% of X-rays are converted into heat energy and 1% into light energy (X-rays). 99% of the thermal energy raises the temperature of the anode and its surroundings, and the cooling system is an important factor as overheating can affect the deterioration of X-ray quality and shortened lifespan. There is a method of forced air cooling using natural convection. Therefore, in this study, when X-rays were taken 5 times, Flow analysis was performed on heat removal according to temperature rise and cooling time for the heat generated at the anode of the X-ray tube (input power 60kW, 75kW, 90kW). Based on one-shot, the most rapid temperature rise section increased by more than 57% to 0.03 seconds, A constant temperature rises from 0.03 seconds to 0.1 seconds, It is judged that the temperature rises by about 8.2% or more at one time. After one-shot cooling, the cooling drops sharply from about 60% to 0.03 seconds, It is judged that the temperature has cooled by more than 86% compared to the temperature before shooting. One-shot is cooled by more than 86% with cooling time after 0.1 seconds, As the input power of the anode increases, the cooling temperature gradually increases. Since the tungsten of the anode target inside the X-ray tube may be damaged by thermal shock caused by a rapid temperature rise, an improvement method for removing thermal energy is required when using a high-input power supply.

The Effect of Porthole Shape on Elastic Deformation of Die and Process at Condenser Tube Extrusion (포트홀 형상이 컨덴서 튜브 직접 압출 공정 및 금형 탄성 변형에 미치는 영향)

  • Lee, J.M.;Kim, B.M.;Jo, H.;Jo, H.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.315-318
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    • 2003
  • Recently, condenser tube which is used for a cooling system of automobiles is mainly manufactured by the conform extrusion but this method is inferior as compared with direct extrusion in productivity per the unit time and in the equipment investment. Therefore, it is essential for the conversion of direct extrusion with porthole die. The direct extrusion with porthole die can produce condenser tube which has the competitive power in costs and qualities compared with the existing conform extrusion. This study is designed to evaluate metal flow, welding pressure, extrusion load tendency of mandrel deflection that is affected by variation of porthole shape in porthole die. Estimation is carried out using finite element method under the non-steady state. Also this study was examined into the cause of mandrel fracture through investigating elastic deformation of mandrel during the extrusion.

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FE Simulation of Extrusion Process for Al Multi Cell Tube According to the Changes of the Porthole Shape (포트홀 형상 변화를 고려한 Al 멀티셀 튜브 압출공정 해석)

  • Lee Jung Min;Kim Dong Hwan;Ho Jo Hyung;Kim Byung Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.8 s.239
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    • pp.1146-1152
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    • 2005
  • Recently, multi cell tube which is used for a cooling system of automobiles is mainly manufactured by the conform extrusion but this method is inferior as compared with direct extrusion in productivity per the unit time and in the equipment investment. Therefore, it is essential for the conversion of direct extrusion with porthole die. The direct extrusion with porthole die can produce multi cell tube which has the competitive power in costs and qualities compared with the existing conform extrusion. This study is designed to evaluate metal flow, welding pressure, extrusion load, tendency of mandrel deflection that is affected by variation of porthole shape in porthole die. Estimation is carried out using finite element method under the non-steady state. Also this study was examined into the cause of mandrel fracture through investigating elastic deformation of mandrel during the extrusion.

Developing the Performance Analysis Model of the Heat-Shrink-Tube Manufacturing Process using a Simulation Method (시뮬레이션 기법을 통한 자동차용 열 수축 튜브 생산공정모델 개발)

  • Cho, Gyu-Sung;Lee, Seung-Hoon
    • Journal of the Korea Society for Simulation
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    • v.19 no.4
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    • pp.21-29
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    • 2010
  • This research suggests a simulation model regarding the performance analysis of the Heat-Shrink-Tube manufacturing process using a simulation method. To analyze this study, firstly, we have collected the operating data from 'A' automobile parts company. Secondly, we have analyzed the collected data to apply a simulation model. Thirdly, we have developed a simulation model to experiment the process analysis and the line balancing methodology. The proposed simulation model can be executed by various input data without changing the simulation model and the performance of the Heat-Shrink-Tube Manufacturing system can be calculated by this model.

Prediction and Design of Edge Shape of Initial Strip for Thick Tube Roll Forming using Finite Element Method (유한요소해석을 이용한 후육관 롤포밍에서의 초기소재 에지 형상 예측과 설계)

  • Kim, Nak-Su;Lee, Seung-Yun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.4
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    • pp.644-652
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    • 2002
  • Increasing demands for Electric Resistance Welded pipes of high quality with thick wall require c lose investigations in edge deformation by slitting, strip deformation during break down farming, and difference of circumferential length. In order to obtain good quality of a welding zone, it is necessary to predict the edge shape of the initial strip. The modeling of the multi-pass thick tube roll forming process with rigid plastic finite element method ultra the edge shape prediction of an initial strip with 2nd-degree polynomial regression method are presented. Edge shapes of initial strip have been analyzed by the finite element method and designed by the regression method to satisfy the requirements in target fin pass. It is concluded that the proposed edge design method results in optimal edge shapes sat string the design requirements.

SNR Improvement of AE Signal for Detection of Gas Leak from Tubes under Vibratory Environment

  • Lee, Tae-Hun;Jhang, Kyung-Young;Kim, Jung-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.3
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    • pp.262-267
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    • 2007
  • Detection of gas leak from a tube is a very important issue in the quality control of machines such as the heat exchanger of an air-conditioner, because leakage of operating gas directly reduces the performance of machines. The acoustic emission (AE) method is a common way to detect leak of gas, however its application under the environment of mechanical vibration is restricted since most AE detectors are very sensitive to external vibration noise. In order to overcome this problem, we propose a method based on the mode analysis of the Lamb wave. In this method, the dominant Lamb mode and its frequency are found first, and then a proper band-pass filter is used to retain only this frequency component. In this way, we could improve the SNR (signal-to-noise ratio) of AE signal generated by gas leak from the tube even under vibratory environment.

Derivation of Loading Conditions for Tube Hydroforming Process using Adaptive Method (Adaptive 방법을 이용한 관재액압성형조건 도출)

  • Heo, Seong-Chan;Kim, Jeong;Kang, Beom-Soo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.642-647
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    • 2007
  • Determination of loading conditions for tube hydroforming(THF) process that implies an amount of the increment in axial feeding and internal pressure for each step is one of the most important constituents at the process design level. On account of the fact that those design factors mentioned above are imposed simultaneously during the process, suitable loading conditions are required to obtain robust products without any failure such as buckling, necking, bursting and so on. In which, especially, bursting is well known as the most frequently occurred failure in general THF process. In this study, therefore, determination of the loading condition based on the adaptive method was carried out to obtain safe loading paths. In addition, forming limit curves are applied to evaluate the derived loading conditions by using the simulation results. Consequently, it is found that described method in this study for THF process design is useful and has a feasibility.

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Use of Concrete Filled Tube as a Pre-founded Column for Top Down Construction (Top Down 공사에서의 CFT 선기초기둥 활용방안)

  • Kang, Seung-Ryong;Rhim, Hong-Chul;Kim, Seung-Weon;Kim, Dong-Gun;Song, Jee-Yun;Jeong, Mee-Ra;Lee, Hai-Chool
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.05a
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    • pp.31-34
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    • 2008
  • Construction of buildings downtown is increasing as much as ever with a strong demand. A Top-Down Method is suitable for its advantage in minimizing its disturbance to the neighborhood. In general, the Pre-founded Column, one of the most important aspects of the Top-Down Method, has been made with an H-Shape Steel Column. However, due to its structural and economical benefits, the usage of CFT(Concrete Filled Tube) columns in the place of Pre-founded Columns is increasing. To promote their applications, we analyze the merits of CFT columns by comparing them with I-Shape columns and propose further research.

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