• Transactions of Materials Processing
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• v.12 no.6
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• pp.558-565
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• 2003

Rotary swaging is one of the incremental forming process which is a chipless metal forming process for the reduction of cross-sections of bars, tubes and wires. In the present work, the rotary swaging machine and dies were designed to investigate the formability of TDS(Tube Drive Shaft) used in automotive industry. The process variables such as the speed of forming, the shape of the formed materials and the reduction of area were also estimated to study experimental analyses of rotary swaging process using the materials of 34Mn5 and S45C. From experimental results, it was found that the process variables affected the quality of TDS in terms of hardness, the precision of products and the surface roughness. The hardness after swaging approved to be Increased with the increase in the reduction of diameter. And it was found that the grain size became smaller and the elongated grains were formed in the axis direction.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.306-309
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• 2007

In this study, hydroforming characteristic of the double-layered tube was investigated in the hydroforming process. The double-layered tube can be made outer surface on the stainless steel by only one processing. The free bulging test was performed to analysis optimized pressure and axial feeding amount of the double layered tubes. And the experimental results between stainless/carbon and carbon/carbon double-layered tube were compared with the forming data. Moreover analysis model that can be hydroformability and predictable forming pressure of double-layered tube was presented.

• Proceedings of the KSME Conference
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• 2001.06e
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• pp.158-161
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• 2001

A new type baghouse with tangential inlet and inner tube was developed and it's performances were evaluated. Experiments with variable shapes of inner tube were performed to suggest an optimum shape of inner tube which might decrease the dust loading onto bag filter surface and the amount of reentrained particles by internal gas flow. The dust loading was lower when inner tubes parallel to outer casing exist. When an inner tube covering around the lower portion of bag filters was used, the dust particles detached from the filter surface by cleaning process were reentraind by internal recirculating gas flow.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2005.11a
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• pp.246-247
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• 2005

The paper presents the heat transfer characteristics during cooling process of carbon dioxide($CO_2$) in a helically coiled tube. The main components of the apparatus consist of a receiver, a variable speed pump, a mass flowmeter, a pre-heater, a gas cooler(test section) and an isothermal tank. The test section with the inner diameter 4.55 [mm] is a tube in tube type heat exchanger with refrigerant flowing in the inner tube and water flowing in the annulus. The main results were summarized as follows : The heat transfer coefficient increases with respect to the decrease of the gas cooler pressure in a supercritical region and the increase of the refrigerant mass flux. The pressure drop decreases in increases of the gas cooler pressure and increases with respect to increases the refrigerant mass flux.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.7
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• pp.992-998
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• 2004

During the tube hydropiercing, the region adjacent to the pierced hole will be deformed and will be drawn away from the die block as the punch advances through the wall of the tube. The deformation in the region may range from a substantially flat form to a countersunk form, so called rollover. In this study, the effects of material properties, shape of piercing punches, roundness of tube surface and internal pressure within the tube during piercing on the rollover have been investigated experimentally. The results provide the quantitative variation of rollover at given hydropiercing parameters, and a relationship between the deformed radius and the rollover caused by the deformation has been established.

• Transactions of Materials Processing
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• v.20 no.8
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• pp.562-567
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• 2011

This paper deals with effects of certain important factors in a tube drawing operation, such as the use of a mandrel, die radius and tangential angle at die outlet, on the deformation behavior of a small-diameter seamless tube. Both experimental and finite element simulation studies are carried out to assess the effects of the above parameters. Experiments and finite element predictions are compared. The use of a mandrel simplifies the design of tube drawing, but also induces some difficulties from increased process complexity. The effects of die outlet tangential angle and radius are discussed in detail.

• Journal of Advanced Marine Engineering and Technology
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• v.24 no.4
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• pp.478-485
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• 2000

An experimental study of the absorption process of water vapor into lithium bromide solution was performed. For the purpose of development of high performance absorption chiller-heater utilizing Lithium Bromide solution as working fluid, the absorber is the most effective to improve the performance of an absorber because it requires the largest heat transfer area in an absorption chiller-heater system. This paper introduces bare tube and inner ribbed notched fin tube for the absorber of absorption chiller-heaters. Inner ribbed notched fin tube has about 10∼20% higher heat and mass transfer performance than bare tube conventionally used in absorbers and the it is expected to perform high heat and mass transfer. This paper will provide important information on the selection of absorber tubes in commercial absorption chill-heaters.

• Transactions of Materials Processing
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• v.10 no.1
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• pp.3-14
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• 2001

Hydroforming is the technology using hydraulic pressure and forming sheet or tube metals to desired shape in a die cavity. lt can be characterized as tube hydroforming and sheet hydroforming depending on the shape of used blank. Due to its prcess-related benefits, this production technology has been remarkably noticed for great potential for feasible applications and recently gained great attraction from many industrials including automotive and non-automotive. This Paper analyzed the tube and the welded blank hydroforming process and compared formability of the processes for automotive engine mount bracket. The mathematical analysis was performed by using the dynamic explicit finite element code, PAM-STAMP. In tube hydroforming, bending, springback, and forming analysis were carried out and the effect of mandrel and axial feeding were examined. In welded blank hydroforming, pressure curve history is determined and the results of forming analysis were evaluated by the comparison of experimental results in the aspects of deformed shape and thickness distribution.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.333-336
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• 2008

There are many different kinds of forming processes to make a tubular product such as hydroforming and tube drawing. However, we should consider a better forming process in view point of energy consumption and $CO_2$ emission to save our earth. In this paper we have conducted FEM simulations to the various forming processes for sheet and tubular products to compare their energy consumptions. One example is tubular product and the other for drawn cup. From the comparisons of total energy for hydrofroming and tube sinking processes, hydroforming is consumed more energy than tube drawing. Also the cup drawing from sheet metal and tube sinking for the cup with flange indicate that the tube sinking is better than cup drawing of sheet metal in energy consumption.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.23 no.8
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• pp.978-986
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• 1999

In this study, the general thermal and flow characteristics of flat tube with micro-channels has been studied and the correlation of Nusselt number and friction factor is proposed. The optimal flat tube geometry is determined by optimal design process. It is assumed to be a three dimensional laminar flow in the analysis of thermal and flow characteristics. The periodic boundary condition is applied since the geometry of flat tube with micro-channels shows uniform cross-section in primary flow direction. Local Nusselt number is examined for thermal characteristics of each membrane, and module average Nusselt number and friction factor are calculated to determine the characteristics of the heat transfer and pressure drop in overall flat tube with microchannels. The correlations between Nusselt number and friction factor are given by Reynolds number, aspect ratio of membranes, and the width of flat tube. ALM (Augmented Lagrangian Multiplier) method is applied to the correlations to determine an optimal shape of flat tube. It is shown that the optimal aspect ratio of flat tube is approximately 1.0, irrespective of the width of flat tube and Reynolds number.