• Title/Summary/Keyword: Tube Material

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MATERIAL RELIABILITY OF Ni ALLOY ELECTRODEPOSITION FOR STEAM GENERATOR TUBE REPAIR

  • Kim, Dong-Jin;Kim, Myong-Jin;Kim, Joung-Soo;Kim, Hong-Pyo
    • Nuclear Engineering and Technology
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    • v.39 no.3
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    • pp.231-236
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    • 2007
  • Due to the occasional occurrences of stress corrosion cracking(SCC) in steam generator tubing(Alloy 600), degraded tubes are removed from service by plugging or are repaired for re-use. Since electrodeposition inside a tube does not entail parent tube deformation, residual stress in the tube can be minimized. In this work, tube restoration via electrodeposition inside a steam generator tubing was performed after developing the following: an anode probe to be installed inside a tube, a degreasing condition to remove dirt and grease, an activation condition for surface oxide elimination, a tightly adhered strike layer forming condition between the electro forming layer and the Alloy 600 tube, and the condition for an electroforming layer. The reliability of the electrodeposited material, with a variation of material properties, was evaluated as a function of the electrodeposit position in the vertical direction of a tube using the developed anode. It has been noted that the variation of the material properties along the electrodeposit length was acceptable in a process margin. To improve the reliability of a material property, the causes of the variation occurrence were presumed, and an attempt to minimize the variation has been made. A Ni alloy electrodeposition process is suggested as a primary water stress corrosion cracking(PWSCC) mitigation method for various components, including steam generator tubes. The Ni alloy electrodeposit formed inside a tube by using the installed assembly shows proper material properties as well as an excellent SCC resistance.

Developed Compact Injection Molding Machine for Desktop (탁상용 소형 사출 성형기 개발)

  • Lee, Byung-Ho;Shin, Dong-Hwa
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.5
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    • pp.257-263
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    • 2018
  • It is a small injection molding machine for table top considering the material heating mechanism and the design and structure stability by securing the mechanism that compresses the inside of the material heating tube by using the electric actuator and by providing space between the body and the material heating tube to reduce heat loss Develop body. An electric actuator suitable for applying pressure to the inside of a material heating tube is a mechanical system composed of a rigid structure. Since a large force is repeatedly applied to the electric actuator and the push rod, the interaction between the moving parts and the dynamic Maximum stress through analysis and prediction of fatigue life of critical parts The pushrod reflects the structural analysis results of the electric actuator and the push rod, and pushes the inside of the material heating tube by the push rod to inject the molten material from the nozzle into the mold. The pushrod operates by the operation of the electric actuator. The material heated by the coil heater is ejected through the nozzle by the pressure of the material heating tube, and the material heating tube and the nozzle are also lowered at the same time as the push rod is lowered, so that the material is closely adhered to the mold. We want to study the completion of the injection.

The Design Optimization of Preventive Measure Against APR1400 Steam Generator Tube Fretting Wear (신형경수로 증기발생기 마모손상 억제를 위한 설계최적화)

  • Lim, Hyuk-Soon;Park, Young-Sheop;Lee, Kwang-Han;Lee, Seok-Ho;Chung, Dae-Yul
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.2047-2052
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    • 2004
  • Inconel-600 alloy has been used as steam generator tube material for current pressurized water reactors (PWRs). The long-term operation of steam generators showed that the use of this material induced localized corrosion damages and increased tube wear of steam generator. To protect these problems, steam generator tube material is being changed to Inconel-690 alloy. Based on the current trend, we have chosen Inconel 690 as the Advanced Power Reactor 1400 (APR1400) steam generator(SG) tube material and performed the design optimization of preventive measure against tube fretting wear for the APR1400 steam generator. In this paper, we examined the technical consideration in this modification : the selection of material, wear characteristics, effect of the Egg-crate Flow Distribution Plate installation, and effect analysis of vertical strip installation.

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Bifurcation Behaviours of Composite Tubes With Two Different Materials Subjected To Uniform Radial Shrinkage At The External Surface (외주에 균일한 압축을 받는 두꺼운 복합원관의 분지거동)

  • ;;Tomita,Y.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.269-275
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    • 1990
  • Nonaxisymmetric bifurcation behaviours of composite tubes two different materials subjected to uniform radial shrinkage at the external surface have been investigated and compared with those of single tube. The effect of material parameters normalized with respect to those of outer tube upon the bifurcation point and corresponding mode has been clarified. The parameters substantially affect the bifurcation mode with long-wavelength so that the composite tube with low hardening exponent or with high yield stress of inner tube destabilizes the overall deformation of the tube. However surface type bifurcation, short-wavelength mode, shown on the traction-free inner surface is hardly affected by the material parameters. The surface type bifurcation completely depends on the material characteristics of inner tube and the bifurcation point of composite tube almost coincides with the of single tube.

The Characteristics of a Sandwich Tube with a Truss Core under Lateral Loading (측면하중을 받는 트러스형 내부구조를 가지는 샌드위치 튜브의 특성)

  • Jung, C.G.;Seong, D.Y.;Yang, D.Y.;Moon, K.J.;Ahn, D.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.268-271
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    • 2007
  • A sandwich tube is a structured material that has two inner and outer circular tubes and light material between them. In this paper, a sandwich tube with a pyramidal truss core is introduced. Fabrication method and example made by brazing are shown. The behavior of the sandwich tube under lateral loading is predicted by analytical and numerical method. Comparative study between the sandwich and the monocoque tube is performed at a point of view such as strength and weight saving. As a result, proposed tube is appropriate for application to lightweight structural material

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Analysis of Cylindrical Tube Forming Process Using Polyurethane (고탄성체를 이용한 실린더 튜브의 축관 성형 연구)

  • La, W,K;Lee, H.W;Choi, S.;Lim, S.J;Woo, C.S.;Lee, G.A
    • Transactions of Materials Processing
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    • v.15 no.5 s.86
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    • pp.354-359
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    • 2006
  • The elastomer forming process was employed for many operations which included piercing, sheet metal forming and tube metal forming process. This paper presents cylindrical tube forming process using rubber material such as polyurethane. For elastomer forming process, tensile tests at room temperature were performed to obtain the material properties of polyurethane and tube. In particular, biaxial tensile test were carried out to obtain the coefficient of strain energy function of the rubber material. Finite element analyses were also carried out to investigate the forming load and formability of tube. It was compared with the experimental results about the forming load and the formability of tube. From these results, it was investigated a forming process to decrease the forming load for elastomer forming process.

A Study on the Degradation Evaluation of X20CrMoV12.1 Steel (X20CrMoV12.1강의 열화평가에 관한 연구)

  • Lee, S.H.;Kim, T.H.
    • Journal of Power System Engineering
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    • v.16 no.1
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    • pp.58-64
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    • 2012
  • Power plant boiler is one of the most important utilities providing steam to turbine in thermal power plant. It is composed of thousands of boiler tubes for high efficient heat transfer. Boiler tube material is used in such high temperature and pressure as $540^{\circ}C$, $170kg/mm^2$. The boiler tube material is needed to resist corrosion damage, creep damage and fatigue damage. 2.25%Cr-1Mo steel is used for conventional boiler tubes. In these days steam temperature and pressure of the power plant became higher for high plant efficiency. So, the material property of boiler tube must be upgraded to meet the plant property. Several boiler tube material was developed to meet such condition. X20CrMoV12.1 steel is also developed in early 1980's and used for superheater and reheater tubes in supercritical boilers. The material has martensitic structure, which is difficult to evaluate the material degradation. Boiler tube material at severe condition was tested to evaluate long term and short term degradation and creep. Through long term and high temperature degradation test, lath structure was decreased and recrystallization has been proceeded by sub-crystal. And in this research the effect of temperature and stress on boiler tube characteristic,for example, deformation by creep was changed rapidly at relatively high temperature and stress because creep was affected easily by temperature and stress.

Development of Formability Test for Tube, Hydroforming (하이드로포밍용 소재의 성형성 평가 연구)

  • 한수식;박기철
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.631-637
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    • 2000
  • The tube hydroforming technology is new key production technologies, which contribute to a light-weight cu. Because the tubes are used for hydroforming instead of the sheet materials formability test for tube is required to measure the formability of materials for hydroforming. In this Paper, a kind of formability test for tube, which can well represent the characteristics of tube hydroforming processes, is developed. Developed formability test method can consider not oかy the influence of material Properties but also contact with die and material. Some investigation was carried out to verify the effectiveness of developed formability test.

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