• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 추계학술대회 논문집
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• pp.209-214
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• 2007

This study is concerned with working hardening of bending operation on hydroforming parts. Generally, hydroforming parts having the complicated shape of the automobile, require a 3-dimentional bending operation. This operation involves several variations in the tube which are the thickness, the mechanical characteristics, the hardness, the circumference etc., on original tube. So, we study those variations and the affect on the hydroforming operation and hydroforming parts. We used two methods, one of which was computer simulation and the other the actual test in the plant.

• 대한기계학회논문집
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• 제19권8호
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• pp.1889-1900
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• 1995

In this study, a large deflection analysis of a plane frame composed of a thin-walled tube in investigated. When bent, a thin-walled tube is usually controlled by local buckling and subsequent bending collapse of the section. So load resistance reaches the yield level in a thin-walled rectangular tube. This relationship can be divided into three regimes : elastic, post-buckling and crippling. In this paper, this relationship is theoretically presented to be capable of describing nonlinearities and a stiffness matrix is derived by introducing a compound beam-spring element. A numerical analysis uses a constant incremental energy method and the solution is obtained by modifying stiffness matrix at elastic/inelastic stage. This analytical results, load-deflection paths show a good agreement with the test results.

• 한국전산구조공학회논문집
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• 제33권3호
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• pp.153-158
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• 2020

본 논문에서는 부분 CFST (concrete-filled steel tube) 기둥에 대한 수치해석적 저항력 평가 방법에 대해 소개하고 있다. 기존 RC(reinforced concrete) 기둥에서 소성힌지가 발생할 것으로 예상되는 부분을 강관으로 보강함으로써 완전 CFST 기둥보다는 적은 재료를 사용하여 비슷한 휨 모멘트 저항력을 가지는 부분 CFST 기둥의 디자인 컨셉을 제시하였다. 부분 CFST 기둥에서 외부 강관과 내부 콘크리트 사이의 계면에서 거동을 수치해석적으로 모사하기 위해 개선된 부착슬립모델을 적용한 유한요소모델을 구축하고, 이중곡률 휨-압축시험결과와 비교를 통해 타당성을 검증하였다. 검증된 수치모델을 바탕으로 매개변수 연구를 통해서 P-M 상관도를 그려 단면 조건에 따른 최대 저항력을 평가하였다. 또한, 강관 두께별로 필요 보강길이를 산출하고, 보강 조건에 따른 부분 CFST 기둥에서의 파괴메커니즘을 분석하였다.

• 한국항공우주학회지
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• 제47권10호
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• pp.687-694
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• 2019

초경량 항공기 구조의 날개 보로 사용되는 원통형 복합재료 날개 보는 굽힘 모멘트와 전단하중을 동시에 받고 있는 구조물이다. 하지만 기존의 일반 원통형 보는 상하부의 굽힘 모멘트, 좌우부의 전단하중을 지지하는 구조적 특성을 고려하지 못하므로 비효율적일 수 있다. 따라서 섬유각 또는 복합재료를 적절히 배열하여 효율적으로 구조물을 만드는 것이 필요하다. 본 연구에서는 원통형 복합재료 보의 굽힘강도와 전단강도의 증가를 위해 보의 단면을 상하좌우로 분할하여 적층순서를 달리함으로써 효율적인 하중지지가 가능하게 하였다. 상용 프로그램 MSC/NASTRAN을 이용한 구조해석을 통해 원호 분할각과 섬유각에 따른 수직변위, 수직변형률, 전단변형률 계산하였다. 계산 결과에 따르면 새롭게 제안된 원통형 보의 분할각과 섬유 방향각을 선택하여 구조 강도를 증가시킬 수 있음을 제시하였다.

• 대한기계학회논문집A
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• 제24권2호
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• pp.279-289
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• 2000

Residual stress induced in U-bending and tube-to-tubesheet joint processes of PWR's row-1 heat exchanger tube was measured by X-ray method and Hole-Drilling Method(HDM). Compressive residual stresses(-) at the extrados surface were induced in U-bending, and its maximum value reached -319 MPa in axial direction at the position of $\psi$ = $0^{\circ}$. Tensile residual stresses(+) of $\sigma_{zz}$ = 45 MPa and $\sigma_{\theta\theta}$ = 25 MPa were introduced in the intrados surface at the position of $\psi$ = $0^{\circ}$. Maximum tensile residual stress of 170 MPa was measured at the flank side at the position of $\psi$ = $90^{\circ}$, i.e., at apex region. It was observed that higher stress gradient was generated at the irregular transition regions (ITR). The trend of residual stress induced by U bending process of the tubes was found to be related with the change of ovality. The residual stress induced by the explosive joint method was found to be lower than that by the mechanical roll method. The gradient of residual stress along the expanded tube was highest at the transition region (TR), and the residual stress in circumferential direction was found to be higher than the residual stress in axial direction.

• Structural Engineering and Mechanics
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• 제56권3호
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• pp.369-383
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• 2015

In this study, effect of various material hardening models based on Holloman's isotropic, Ziegler's linear kinematic, non-linear kinematic and mixture of the isotropic and nonlinear kinematic hardening laws on springback prediction of titanium alloy (Ti-3Al-2.5V) in a tube rotary draw bending (RDB) process was investigated with presenting the keynotes for a comprehensive step by step ABAQUS simulation. Influence of mandrel on quality of the final product including springback, wall-thinning and cross-section deformation of the tube was investigated, too. Material parameters of the hardening models were obtained based on information of a uniaxial test. In particular, in the case of combined iso-nonlinear kinematic hardening the material constants were calibrated by a simple approach based on half-cycle data instead of several stabilized cycles ones. Moreover, effect of some material and geometrical parameters on springback was carried out. The results showed that using the various hardening laws separately cannot describe the material hardening behavior correctly. Therefore, it is concluded that combining the hardening laws is a good idea to have accurate springback prediction. Totally the results are useful for predicting and controlling springback and cross-section deformation in metal forming processes.

• Structural Engineering and Mechanics
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• 제78권3호
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• pp.231-253
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• 2021

Pure bending loading conditions are not frequently occurred in practical engineering, but the flexural researches are important since it's the basis of mechanical property researches under complex loading. Hence, the objective of this paper is to investigate the flexural behavior of concrete-filled rectangular steel tube (CFRT) through combined experimental and numerical studies. Flexural tests were conducted to investigate the mechanical performance of CFRT under bending. The load vs. deflection curves during the loading process was analyzed in detail. All the specimens behaved in a very ductile manner. Besides, based on the experimental result, the composite action between the steel tube and core concrete was studies and examined. Furthermore, the feasibility and accuracy of the numerical method was verified by comparing the computed results with experimental observations. The full curves analysis on the moment vs. curvature curves was further conducted, where the development of the stress and strain redistribution in the steel tube and core concrete was clarified comprehensively. It should be noted that there existed bond slip between the core concrete and steel tube during the loading process. And then, an extensive parametric study, including the steel strength, concrete strength, steel ratio and aspect ratio, was performed. Finally, design formula to calculate the ultimate moment and flexural stiffness of CFRTs were presented. The predicted results showed satisfactory agreement with the experimental and FE results. Additionally, the difference between the experimental/FE and predicted results using the related design codes were illustrated.

• 소성∙가공
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• 제10권7호
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• pp.534-542
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• 2001

Tubular hydroforming has attracted increased attention in the automotive industry recently. In this study, a professional finite element program for analysis and design of tube hydroforming processes, has been developed, called HydroFORM-3D, which is based on a rigid-plastic model. With the developed program HydroFORM-3D, the hydroforming process for an automobile lower arm is analyzed and designed. The manufacturing process for a lower arm consists of tube bending, preforming, and final hydroforming. To accomplish successful hydroforming process design, thorough investigation on proper combination of process parameters such as internal hydraulic pressure, axial feeding, and tool geometry is required. This paper describes the influences of forming conditions on the hydroforming of a lower arm by using simulation to predict strain and tube shape during bending, preforming, and final hydroforming processes.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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• pp.378-379
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• 2008

Recently, composite hollow bushings have been increasingly employed mainly from the various characteristics. Composite bushings are superior to porcelain bushings in several respects, including lighter weight, better anti-pollution and anti-explosion properties, and easer manufacturing. Filament wound GRP tubes which have various winding angle were manufactured by using a filament winding machine. This paper will show some design issues and winding condition for composite bushing. And, results show that the winding condition of composite GRP tubes can be used to improved their bending strength and pressure, For bending and pressure tested, tubes with the hybrid winding pattern show higher strength than those of unit winding pattern. Also, the influence of absorption was evaluated through such as measurement of the dye penetration test and water diffusion test, also aspects of surface state using scanning electron microscopy.

• 대한기계학회논문집A
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• 제28권3호
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• pp.311-317
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• 2004

This paper proposes engineering estimation equations for the maximum deflection of a cylinder subject to bending under elastic-plastic and elastic-creep conditions. Being based on the reference stress approach, the proposed equations are simple to use and can accommodate general tensile and creep behaviours. Validation against detailed 3-D FE results using actual stress-strain data and realistic creep-deformation data shows excellent agreement, which provides confidence in the use of the proposed equation. Based on the proposed equations, together with information on in-service inspection data, discussion is given how to estimate future time-dependent and time-independent deflection of the CANDU pressure tube. Thus the present result would be valuable information for integrity assessment of the CANDU pressure tube.