• 제목/요약/키워드: Tribological Wear

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물리적 증착 방법에 의한 TiC, TiN코팅에 따른 자동차 구조용 재료의 트라이볼로지 특성 (Tribological Characteristics of TiC, TiN Coating for PVD Method with Automotive structural Materials)

  • 오성모
    • 한국산학기술학회논문지
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    • 제8권3호
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    • pp.432-436
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    • 2007
  • 자동차 구조용 재료에 대하여 물리적 증착 코팅방법에 의한 트라이볼로지 특성을 연구 하였다. 코팅 재료는 탄화티탄(TiC)과 질화티탄(TiN)이다. 실험은 펠렉스 마찰 마모시험기를 이용하여 하중과 온도에 다양한 조건을 적용하여 마찰과 마모 거동에 대하여 트라이볼로지 특성을 결정하고 평가하였다. 연구결과 코팅하지 않았을 때보다 코팅하였을 때가 윤활 특성이 향상 되었고, 특히 내마모성 및 극압성 그리고 열 안정성이 훌륭하였다.

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Sliding Wear Characteristics of plasma Sprayed $8\%Y_{2}O_3-ZrO_2$ Coating for Post-spray Heat Treatment

  • Chae Young-Hun;Kim Seock-Sam
    • KSTLE International Journal
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    • 제6권2호
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    • pp.45-50
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    • 2005
  • Plasma ceramic spray that is applied on a machine part under severe work conditions has been investigated for tribological behavior. The application of ceramic coatings by plasma spray has become essential in tribosystems to produce wear resistance and long life in severe conditions. The purpose of this study was to investigate the wear characteristics of $8\%Y_{2}O_3-ZrO_2$ coating, in view of the effect of post-spay heat treatment. The plasma-sprayed $8\%Y_{2}O_3-ZrO_2$ coating was studied to know the relationship between phase transformations and wear behavior related to post-spray heat treatment. Wear test was carried out with ball on disk type on normal loads of 50N,70N and 90N under room temperature. The phase transformation of phase and the value of residual stress were measured by X-ray diffraction method(XRD). Tribological characteristics and wear mechanisms of coatings were observed by SEM. The tribological wear performance was discussed in the focusing of residual stress. Consequently, post-spray heat treatment plays an important role in decreasing residual stress. Residual stress in the coating system has a significant influence on the wear mechanism of coating.

승용차 자동변속기의 고장사례에 관한 트라이볼로지적 고찰 (Tribological Failure Analysis of Automatic Transmission in a Passenger Car)

  • 김청균;이일권
    • Tribology and Lubricants
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    • 제21권5호
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    • pp.227-235
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    • 2005
  • This paper presents a tribological study on the failure cases of automatic transmission components in a passenger car. The automatic transmission system is composed of torque converter, clutch, brake, planetary gear, and valve body controlling oil pressure of an automatic transmission fluid. The most largest influence components in an automatic transmission are a torque converter and clutch plate in which are influenced by a wear and torque converting energy loss. The failure case study of an automatic transmission indicates that the tribological design and maintenance technologies should be considered as a key design concept. This means that the failure and power energy loss come from the friction, wear and a oil leakage of an automatic transmission, which is related to the oil seal and O-ring seal failures.

미세 요철표면의 마찰마멸특성에 관한 연구 (Study on the tribological Properties of Micro-undulated Surface)

  • 차금환;김대은
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1999년도 제29회 춘계학술대회
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    • pp.47-52
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    • 1999
  • In recent years, the micro-tribological behavior of silicon has been the topic of much interest. peformance of thin film under light load is important for potential applications in MEMS. In this work under light load and various humidity, the tribological behavior of undulated surface with various width and shape was Investigated. The results show that undulated surface of linear type had good tribological properties abrasive wear occur depending on the sliding condition. Also the effect of humidity on friction and wear was not important if exist undulation. Finally, undulations on HDD were found to be effective in trapping wear particles.

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코팅된 실리콘웨이퍼의 미소 마찰마멸특성에 관한 연구 (Investigation of Micro-tribological Properties of Coated Silicon Wafer under Light Load)

  • 차금환;김대은
    • Tribology and Lubricants
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    • 제15권1호
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    • pp.29-38
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    • 1999
  • In recent years, the tribological behavior of coated ceramic material has been the issue of much interest. Particularly, the understanding of the tribological performance of thin film under light load is important for its potential in applications of MEMS. The friction and wear behavior of ceramic material that occur at light load depends on several factors such as surface roughness, contact area and material properties. In this work, the tribological behavior of coated silicon under light load and low speed was investigated. Particularly, the effects of coated materials, humidity and undulated surface were also studied. The results show that the effect of humidity on fiction was influenced by the apparent area of contact between the two surfaces. Also both adhesive and abrasive wear occurred depending on the sliding condition. Finally, undulations on the silicon wafer were found to be effective in trapping wear particles and resulted in the reduction of friction.

Tribological Properties of Sintered Diamonds with WC-Co Matrix

  • Umeda, Kazunori;Tanaka, Akihiro;Takatsu, Sokichi
    • The Korean Journal of Ceramics
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    • 제3권3호
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    • pp.169-172
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    • 1997
  • Sintered diamond/(WC-Co) composites were prepared by spark plasma sintering technique. Tribological properties were measured at temperatures from RT to $500^{\circ}C$ in sliding tests with alumina ball. They show coefficient of friction of 0.1 and below at RT and wear of the diamond composites is hardly detected. Effects of diamond grit size, diamond content and test temperature on the coefficient of friction and the wear are discussed. The wear scars were analyzed.

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온도 상승에 따른 혼합금속복합재료의 건식 마찰특성 평가 (Evaluation of Dry Tribological Characteristics of Hybrid Metal Matrix Composites with Temperature Rising)

  • 왕일기;알리 모하마드 압사;송정일
    • Composites Research
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    • 제23권2호
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    • pp.10-16
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    • 2010
  • 가압주조법으로 제조된 알루미나 섬유와 SiC 입자 혼합금속복합재료의 마찰특성을 조사하였다. 핀 형태의 마모 시험편은 전체 부피비 20%에 섬유와 입자의 서로 다른 비를 갖고 있다. 혼합금속복합재료의 윤활마모시험은 핀과 디스크 타입의 마모시험기를 사용하여 수행되었는데, 상온과 고온 $100^{\circ}C$$150^{\circ}C$.에서의 건식마찰특성을 각각 수행하였다. 마모면의 미시분석은 주사전자현미경(SEM)으로 조사하여 마찰특성과 마모거동을 분석하였다. 시험 결과 마모저항은 상온에서는 섬유와 같은 방향인 (PR) 방향에서는 SiC입자의 증가에 따라 향상되었다. 고온에서는 섬유와 수직한 방향(N)의 마모특성은 PR방향의 섬유가 마모면으로 전체적으로 쉽게 뽑히기 때문에 PR방향의 금속보합재료의 마모특성보다 우수하였다. 한편 마찰계수는 온도증가에 따라 감소하였다.

The Effect of Hydrogen on the Tribological Properties of Hydrogenated Amorphous Carbon Films

  • Shin, Jong-Han;Lim, Dae-Soon
    • The Korean Journal of Ceramics
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    • 제3권2호
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    • pp.96-100
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    • 1997
  • Hydrogenated amorphous carbon films were deposited on silicon substrates by using an RF PECVD. The hydrogen/methane ratio was varied from 50% to 88% to study the effect of hytdrogen in the film on the tribological properties. The friction and wear behaviors of the deposited films were investigated by ball-on-disk type wear tester. FT-IR spectra were used to characterize the structure of the films. Tribological properties of carbon films were correlated with their structure such as ratio of "polymer-like" stretching type and that of sp2 bonding. The result showed that the annealing caused a decrease in the amount of wear of contacted $Si_3N_4$ balls and a increase in the coefficient of friction. Possible explanation for annealing effect was discussed by the hydrogen desorption.esorption.

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플라즈마 이온 질화 표면처리의 윤활 및 마모 특성 (Tribological Characteristics of Plasma Ion Nitriding Surface Treatment)

  • 좌성훈;김선교;박주승
    • Tribology and Lubricants
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    • 제12권4호
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    • pp.60-70
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    • 1996
  • Scuffing and severe wear of the highly stressed sliding components have been very critical problems in the development of a rotary compressor. In order to improve durability and reliability of the compressor, plasma ion-nitriding was applied on the shaft and the vane surface. The effects of different treatment conditions on the mechanical and tribological properties of the ion-nitrided surfaces were investigated. Ion-nitrided surfaces showed better tribological performances than untreated surfaces. The best wear performance was observed when the shaft was nitrided in the condition of 450$\circ$C, 7 hours, $N_2:H_2=1:4$ gas mixture by forming a ductile nitrided layer which has $\gamma'$ phase microstructure. As nitrogen gas pressure increased, $\varepsilon$ phase layer was formed. This hard phase layer was observed to be more beneficial for the vane in reducing friction and wear.

$Fe_2{O_3}$가 첨가된 지르코니아계 용사코팅층의 마모마찰 특성 (Tribological Behavior of the Plasma Sprayed Fe$_2$O$_3$Added Zirconia Based Coatings)

  • 신종한;임대순;안효석
    • Tribology and Lubricants
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    • 제16권2호
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    • pp.84-90
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    • 2000
  • High Temperature wear behavior of plasma sprayed zirconia coatings containing up to 10 mol% of Fe$_2$O$_3$ were investigated. The wear test results showed that the addition of Fe$_2$O$_3$ particles to zirconia improved the wear resistance and lowered the coefficient of friction. Optimum concentration of Fe$_2$O$_3$ was about 5 mol%. Similar degradation behavior was observed at about 40$0^{\circ}C$ for both zirconia and Fe$_2$O$_3$ added zirconia coatings. The results indicated that stabilization of tetragonal phase and changes in mechanical properties such as hardness and toughness were responsible for tribological behavior of plasma sprayed zirconia contain Fe$_2$O$_3$.