• Proceedings of the KIEE Conference
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• 2005.07b
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• pp.917-920
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• 2005

This paper introduces an optimal design technique for a 250-watt isolation transformer using a recently developed optimization method, dynamic encoding algorithm for searches(DRAS). Although the optimal design technique for transformers dates back to 1970s and local optimization is often undertaken using FEM nowadays, literature concerning global optimization of transformer cores is rarely found against its importance. In this paper, a small isolation transformer is used as a model to be optimized with application of DEAS to corresponding mathematical description. The optimization result confirms that DEAS can be successfully employed to design transformer cores for various design specifications only by changing cost functions.

• Journal of Power Electronics
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• v.8 no.3
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• pp.217-227
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• 2008

The electric power subsystems (EPS) of most remote sensing satellites consist of a solar array as a source of energy, a storage battery, a power management and control (PMC) unit and a charge equalization unit (CEU) for the storage battery. The PMC and CEU use high frequency transformers in their power modules. This paper presents a design, implementation and testing results of a high frequency transformer for the EPS of satellite applications. Two approaches are used in the design process of the transformer based on the pre-determined transformer specifications. The transformer is designed based on an ETD 29 ferrite core. The implemented transformer consists of one center-tapped primary coil with eleven center-tapped secondary coils. The offline calculation results and measured values of R, L for transformer coils are convergence. A test circuit for measuring the transformer parameters like voltage, current and B-H hysteresis was implemented and applied. The test results confirm that the voltage waveforms of both primary and secondary coils were as desired. No overlapping occurred between the control signal and the transformer, which was not saturated during testing even during a short circuit test of the secondary channels. The dynamic B-H loop characteristics of the used transformer cores were measured. The sample test results are given in this paper.

• 한국전산유체공학회:학술대회논문집
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• 2008.03b
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• pp.699-702
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• 2008

This paper describes the numerical simulations in the cooling of the radiator in a distribution transformer. The aim of this work is the cooling optimization of the transformer by CFD simulations. A clear understanding of the cooling pattern in a radiator which is a main heat remover in the power transformer is essential for optimizing the radiator design increasing the thermal efficiency. In this paper we study the heat transfer and fluid flow in a 3-phase 400kVA transformer. The plate radiators of this transformer become wrinkled (corrugated radiator) and there are filled with transformer oil. The oil is circulated due to the natural convection driven by buoyancy effects through radiators so that the ultimate cooling medium is the surrounding air. In the design of transformers, it is of interest to minimize the cost and size of radiators. The obtained results show the temperature and flow distributions and the possibility to optimize the transformer with 3-dimensional CFD models using FLUENT.

• Journal of the Semiconductor & Display Technology
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• v.21 no.2
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• pp.95-100
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• 2022

In this paper, a power loss analysis technique of a high-frequency transformer of a bidirectional DAB (Dual Active Bridge) converter is reported. To miniaturize the transformer of the dual active bridge converter, a resonant inductor was designed with an air gap included low-coupled rate state core to combine leakage inductor with the resonant inductor which is required for soft-switching. In this paper, leakage inductance and magnetizing inductance, core material, type of winding and winding method are included in the dual active bridge transformer loss analysis process to enable optimal design at the initial design stage. Transformer loss analysis for dual active bridge with a switching frequency of 200 kHz and maximum output of 5 kW was executed, and elements necessary for design based on the number of turns on the primary side were graphed while maintaining the transformer turns ratio and window area. In particular, it was possible to determine the optimal number of turns and thickness of the transformer, and ultimately, the total loss of the transformer could be estimated.

• Proceedings of the KWS Conference
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• 2005.06a
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• pp.343-345
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• 2005

In comparison to general purpose step-up/down transformer, welding transformer for resistance spot welding requires strict design criteria. The major significant specifications include duty cycle, arm length and its geometric configuration(window area) as well as various current/voltage conditions and material properties. This interactive program propose new promising procedure for weldling transformer. Users can input design variables and modify in accordance with graphic Output.

• The Transactions of the Korean Institute of Power Electronics
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• v.27 no.6
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• pp.507-514
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• 2022

This study proposes an optimal design process for a high-frequency transformer that has a large leakage inductance for dual-active-bridge converters. Notably, conventional design processes have large errors in designing leakage transformers because mathematically modeling the leakage inductance of such transformers is difficult. In this work, the geometric parameters of a shell-type transformer are identified, and finite element analysis(FEA) simulation is performed to determine the magnetization inductance, leakage inductance, and copper loss of various shapes of shell-type transformers. Regression models for magnetization and leakage inductances and copper loss are established using the simulation results and the machine learning technique. In addition, to improve the regression models' performance, the regression models are tuned by adding featured parameters that consider the physical characteristics of the transformer. With the regression models, optimal high-frequency transformer designs and the Pareto front (in terms of volume and loss) are determined using NSGA-II. In the Pareto front, a desirable optimal design is selected and verified by FEA simulation and experimentation. The simulated and measured leakage inductances of the selected design match well, and this result shows the validity of the proposed design process.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2002.05c
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• pp.132-137
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• 2002

The mold transformers have been widely used in underground substations in large building and have some advantages in comparison to oil-transformer, that is low fire risk, excellent environmental compatibility, compact size and high reliability. In addition, the application of mold transformer for outdoor is possible due to development of epoxy resin. The mold transformer generally has cooling duct between low voltage coil and high voltage coil. A mold transformer made by one body molding method has been developed for small size and low loss. The life of transformer is significantly dependent on the thermal behavior in windings. To analyse winding temperature rise, many transformer designer have calculated temperature distribution and hot spot point by finite element method(FEM). Recently, numerical analyses of transformer are studied for optimum design, that is electric field analysis, magnetic field, potential vibration, thermal distribution and thermal stress. In this paper, the temperature distribution of 50 kVA pole mold transformer for power distribution are investigated by FEM program and the temperature rise test of designed mold transformer carried out and test result is analyzed compare to simulation data. In this result, the designed mold transformer is satisfied to limit value of temperature and the other property is good such as voltage ratio, winding resistance, no-load loss, load loss, impedance voltage and percent regulation.

• Journal of Power Electronics
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• v.9 no.2
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• pp.215-223
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• 2009

A design methodology for transformers including integrated and center-tapped structures for LLC resonant converters is proposed. In the LLC resonant converter, the resonant inductor in the primary side can be merged in the transformer as a leakage inductance. And, the absence of the secondary filter inductor creates low voltage stress on the secondary rectifiers and is cost-effective. A center-tapped structure of the transformer secondary side is widely used in commercial applications because of its higher efficiency and lower cost than full-bridge structures in the rectifying stages. However, this transformer structure has problems of resonance imbalance and transformer inefficiency caused by leakage inductance imbalance in the secondary side and the position of the air-gap in the transformer, respectively. In this paper, gain curves and soft-switching conditions are derived by first harmonic approximation (FHA) and operating circuit simulation. In addition, the effects of the transformer including integrated and center-tapped structures are analyzed by new FHA models and simulations to obtain an optimal design. Finally, the effects of the air-gap position are analyzed by an electromagnetic field simulator. The proposed analysis and design are verified by experimental results with a 385W LLC resonant converter.

• Progress in Superconductivity and Cryogenics
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• v.9 no.1
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• pp.53-56
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• 2007

In the response to the demand for electrical energy, much effort was given to develop and commercialize high temperature superconducting (HTS) power equipment has been made around the world. Especially, a HTS transformer is one of the most promising devices. Recently, Korea Polytechnic University and Gyeongsang National University are developing a power distribution and transmission class HTS transformer that is one of the 21st century superconducting frontier projects in Korea. For the development of 154 kV class HTS transformer, the cryogenic insulation technology should be established. We have been analyzed insulation composition and investigated electrical characteristics such as the breakdown of $LN_2$, barrier, kapton films, and the surface flashover of FRP in $LN_2$. Furthermore, we are going to compare with measured each value and apply the value to the most suitable insulating design of the HTS transformer.

• Transactions on Electrical and Electronic Materials
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• v.1 no.3
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• pp.1-5
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• 2000

This paper presents a new sort of multilayer piezoelectric ceramic transformer for switching regulation power supplies. This piezoelectric transformer operate in the second thickness resonant vibration mode. Accordingly its resonant frequency is higher than 1 NHz, Because output power is low if input and output part of transformer are consisted of single layer, this research suggests a new method, which is consisted of both input and output part of transformer have 2-layered piezoelectric ceramics, The size of transformer is 20 mm in width and length, and 1.4 mm in thickness, respectively, To design a high efficient switching circuit of the transformer, internal circuit parameters were measured and then weve calculated a parameter of inductor nd capacitor to design a driving circuit, Weve used a MISFET and its driver circuit modified a calp oscillator circuit as the primary switching circuit.