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Data-mining modeling for the prediction of wear on forming-taps in the threading of steel components

  • Bustillo, Andres;Lopez de Lacalle, Luis N.;Fernandez-Valdivielso, Asier;Santos, Pedro
    • Journal of Computational Design and Engineering
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    • v.3 no.4
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    • pp.337-348
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    • 2016
  • An experimental approach is presented for the measurement of wear that is common in the threading of cold-forged steel. In this work, the first objective is to measure wear on various types of roll taps manufactured to tapping holes in microalloyed HR45 steel. Different geometries and levels of wear are tested and measured. Taking their geometry as the critical factor, the types of forming tap with the least wear and the best performance are identified. Abrasive wear was observed on the forming lobes. A higher number of lobes in the chamber zone and around the nominal diameter meant a more uniform load distribution and a more gradual forming process. A second objective is to identify the most accurate data-mining technique for the prediction of form-tap wear. Different data-mining techniques are tested to select the most accurate one: from standard versions such as Multilayer Perceptrons, Support Vector Machines and Regression Trees to the most recent ones such as Rotation Forest ensembles and Iterated Bagging ensembles. The best results were obtained with ensembles of Rotation Forest with unpruned Regression Trees as base regressors that reduced the RMS error of the best-tested baseline technique for the lower length output by 33%, and Additive Regression with unpruned M5P as base regressors that reduced the RMS errors of the linear fit for the upper and total lengths by 25% and 39%, respectively. However, the lower length was statistically more difficult to model in Additive Regression than in Rotation Forest. Rotation Forest with unpruned Regression Trees as base regressors therefore appeared to be the most suitable regressor for the modeling of this industrial problem.

A Study for Failure Test and Progressive Failure Analysis on Composite Laminates Mechanical Joint (복합재료 적층판 기계적 체결부 파손시험 및 점진적 파손해석에 대한 연구)

  • Kwon, Jeong-Sik;Kim, Jin-Sung;Yang, Yong-Man;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.1
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    • pp.21-29
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    • 2017
  • In this paper, the total procedure for composite laminate mechanical joint (ASTM D5961 Proc. A, B) from fixture design to test analysis was showed. Composite laminate mechanical joints were analyzed using the FEM(Finite Element Method) and compared to test results. A progressive failure analysis was applied to FEM to analyze the failure behavior of test specimens. Three failure theories - maximum stress, maximum strain, and Tsai-Wu were applied to FEM to predict test failure load. General parameters for composite laminate joints were reviewed and the differences of bearing strength were compared with major parameters.

Real-time PCR quantification of 9 periodontal pathogens in saliva samples from periodontally healthy Korean young adults

  • Choi, Heeyoung;Kim, Eunhye;Kang, Jihoon;Kim, Hyun-Joo;Lee, Ju-Youn;Choi, Jeomil;Joo, Ji-Young
    • Journal of Periodontal and Implant Science
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    • v.48 no.4
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    • pp.261-271
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    • 2018
  • Purpose: Few studies have examined periodontal pathogens from saliva samples in periodontally healthy young adults. The purposes of this study were to determine the prevalence of periodontopathic bacteria and to quantify periodontal pathogens in saliva samples using real-time polymerase chain reaction (PCR) assays in periodontally healthy Korean young adults under 35 years of age. Methods: Nine major periodontal pathogens were analyzed by real-time PCR in saliva from 94 periodontally healthy young adults. Quantification of Aggregatibacter actinomycetemcomitans, Porphyromonas gingivalis, Tannerella forsythia, Treponema denticola, Prevotella intermedia, Fusobacterium nucleatum, Campylobacter rectus, Peptostreptococcus anaerobius, and Eikenella corrodens was performed by DNA copy number measurement. Results: F. nucleatum and E. corrodens were detected in all subjects; the numbers of positive samples were 87 (92.6%), 91 (96.8%), and 90 (95.7%) for P. gingivalis, P. anaerobius, and C. rectus, respectively. Other pathogens were also detected in periodontally healthy subjects. Analysis of DNA copy numbers revealed that the most abundant periodontal pathogen was F. nucleatum, which was significantly more prevalent than all other bacteria (P<0.001), followed by P. anaerobius, P. gingivalis, E. corrodens, C. rectus, and T. denticola. There was no significant difference in the prevalence of each bacterium between men and women. The DNA copy number of total bacteria was significantly higher in men than in women. Conclusions: Major periodontal pathogens were prevalent in the saliva of periodontally healthy Korean young adults. Therefore, we suggest that the development of periodontal disease should not be overlooked in periodontally healthy young people, as it can arise due to periodontal pathogen imbalance and host susceptibility.

An Analysis of Long-term Changes in Water Quality of Geumho River using Statistical Techniques

  • Jung, Kang-Young;Cho, Sohyun;Ha, Don-woo;Kang, Tae-woo;Lee, Yeong Jae;Han, Kun-Yeun;Kim, Kyunghyun
    • Journal of Environmental Science International
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    • v.27 no.10
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    • pp.883-899
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    • 2018
  • In this study, water quality data of eight main sites in the Geumho River watershed were collected and analyzed for long-term changes in water quality over the period from 2005 to 2015. The results showed that BOD concentration was gradually improved by the Total Maximum Daily Load (TMDL), stages 1 and 2. Recently, a tendency of increasing BOD concentration was observed in the downstream section of the river. The concentration of COD was analyzed to be contaminated throughout the water system regardless of the water quality improvement project, and the TN concentration tended to increase in the midstream of the river from 2013. The TP concentration has clearly decreased from 2012 after the second stage of TMDL. For the statistical analysis of PCA ordination, monthly water qualities (pH, DO, Electrical Conductivity (EC), Water Temperature (WT), BOD, COD, TN, TP, TOC, and SS) and flow rate data for 5 years from 2012 to 2016 were used. Seasonally the Geumho River showed an increase in the TN concentration at point sources during the dry season (December to February). TP showed the effect of non-point sources in the summer, because rainfall has caused a rise in flow rate in the upstream. Besides, the origin of pollution source was changed from non-point sources with BOD, COD, and TOC.

Development of a Simulation Model for an 80 kW-class Electric All-Wheel-Drive (AWD) Tractor using Agricultural Workload (농작업 부하 데이터를 활용한 80 kW급 전기구동 AWD 트랙터의 시뮬레이션 모델 개발)

  • Baek, Seung Yun;Kim, Wan Soo;Kim, Yeon Soo;Kim, Yong Joo;Park, Cheol Gyu;An, Su Cheol;Moon, Hee Chang;Kim, Bong Sang
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.27-36
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    • 2020
  • The aim of this study is to design a simulation model for an electric All-Wheel-Drive (AWD) tractor to evaluate the performance of the selected component and agricultural work ability. The electric AWD tractor consists of four motors independently for each drive wheel, and each motor is combined with an engine generator, a battery pack, and reducers. The torque data of a 78 kW-class tractor was measured during plow tillage and driving operation to develop a workload cycle. A simulation model was developed by using commercial software, Simulation X, and it used the workload as the simulation condition. As a result of simulation analysis, the drive system, including an electric motor and reducers, was able to cope with high load during plow tillage. The SOC (State of Charge) level was influenced by the output power of the motor, and it was maintained in the range of 50~80%. The fuel consumed by the engine was about 18.23 L during working on a total of 8 fields. The electric AWD tractor was able to perform agricultural work for about 7 hours. In the future study, the electric AWD tractor will be developed reflecting the simulation condition. Research on the comparison between the simulation model and the electric AWD tractor should be performed.

Evaluation on Flexural Performance of Steel Plate Reinforced GLT Beams (강판 보강 집성재 보의 휨성능 평가 연구)

  • Park, Keum-Sung;Lee, Sang-Sup;Kwak, Myong-Keun
    • Journal of Korean Association for Spatial Structures
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    • v.20 no.2
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    • pp.39-49
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    • 2020
  • In this study, we will develop a hybrid cross-sectional shape of steel inserted type glued-laminated timber that can improve the strength of structural glued-laminated timber and maximize the ductility by using steel plate with excellent tensile and deformation ability. A total of three specimens were fabricated and the flexural performance test was carried out to evaluate the structural performance of the steel inserted type glued-laminated timber. In order to compare the effect of steel inserted glued-laminated timber, one structural glued-laminated timber test specimen composed of pure wood was manufactured. In addition, in order to evaluate the adhesion performance of the steel inserted, one each of a screw joint test specimen and a polyurethane joint test specimen was prepared. As a result, all the specimens showed the initial crack in the finger joint near the force point. This has been shown to be a cause of crack diffusion and strength degradation. The use of finger joints in the maximum moment section is considered to affect the strength and ductility of the glued-laminated timber beam. Polyurethane-adhesive steel inserted glued-laminated timber showed fully-composite behavior with little horizontal separation between the steel plate and glued-laminated timber until the maximum load was reached. This method has been shown to exhibit sufficient retention bending performance.

Advanced Wastewater Treatment Process using Rotating Activated Bacillus Contactor (RABC) (망상형 회전식 바실러스 접촉장치를 이용한 하수의 고도처리공정에 관한 연구)

  • Kim, Eung-Ho;Cho, Yoen-Je;Park, Seong-Joo;Shin, Kwang-Soo;Yim, Soo-Bin;Jung, Jin-Kwon
    • Journal of Korean Society on Water Environment
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    • v.20 no.2
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    • pp.190-195
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    • 2004
  • A new technology for advanced wastewater treatment was developed using a modified Rotating Biological Contactor (RBC) process, named as Rotating Activated Bacillus Contactor (RABC) process that utilizes Bacillus sp., the facultatively anaerobic or activated microaerophilic bacteria on multiple-stage reticular rotating carriers, as a predominant species. The RABC process for a municipal wastewater with relatively low concentrations of organics, nitrogen, and phosphorus showed stable and high removal efficiencies, less than $BOD_5$ 10 mg/L, T-N 15 mg/L, and T-P 1.5 mg/L in final effluent. The performance load of RABC process was shown to be $1.23kg{\cdot}BOD/m^2{\cdot}day$ for the first stage (average $0.31kg{\cdot}BOD/m^2{\cdot}day$ for the total stages) based on both removed BOD and converted disc area corresponding to the reticular one. The sludge produced in the RABC process is characterized by low generation rate (about $0.18kg{\cdot}MLSS/kg{\cdot}BOD$) and excellent settleability. The number ratio of Bacillus ($2.4{\times}10^6CFU/ml$) to heterotrophic bacteria ($3.6{\times}10^7CFU/ml$) inhabiting in the biofilms of the RABC process was 6.7 %, indicating that Bacillus sp. was a predominant species in the biofilms. The RABC process with reticular rotating carriers showed its excellent performance for the advanced wastewater treatment without any offensive odor problem due to organic overloading.

Material and Structural Characteristics of High Performance Permanent Form Using Stainless Steel Fiber (스테인레스 강섬유를 이용한 고성능 영구거푸집의 재료 및 구조적 거동특성에 관한 연구)

  • Sim, Jong-Sung;Oh, Hong-Seob;Ju, Min-Kwan;Kim, Kil-Jung;Shin, Hyun-Yang
    • Journal of the Korea Concrete Institute
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    • v.18 no.1 s.91
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    • pp.73-82
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    • 2006
  • Nowadays, the general stripping work of form has brought some problems; increase of total constructing cost resulted from the man-dependent form work procedure and environmental issues by wasting the debonded form. In this study, to effectively reduce unnecessary cost and resolve the environmental problems caused by these kinds of reason, a permanent form method using stainless steel fiber was introduced then its material and structural characteristics were evaluated. In the case of material characteristic, the permanent form had a good ductile behavior in the result of flexural test of the permanent form panel and pull-out test of insert bolt which is installed in the permanent form and perfect bonding capacity with a field concrete. In the case of structural characteristic, compressive and tensile behavior of the permanent form was evaluated. It also showed a good structural behavior in the view of load-deflection relationship, crack patterns and additional strengthening effect.

Confinement Steel Amount for Ductility Demand of RC Bridge Columns under Seismic Loading (지진하중을 받는 철근콘크리트 교각의 소요연성도에 따른 심부구속철근량)

  • Son, Hyeok-Soo;Lee, Jae-Hoon
    • Journal of the Korea Concrete Institute
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    • v.15 no.5
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    • pp.715-725
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    • 2003
  • This paper is a part of a research program to develop a new design method for reinforced concrete bridge columns under seismic loading. The objectives of this paper are to investigate the relationship between ductility and confinement steel amount and to propose a design equation for reinforced concrete bridge columns. Computer program NARCC was used for parametric study, which was proved to provide good and conservative analytical result especially for deformation capacity and ductility factor compared with test result. A total of 7,200 reinforced concrete columns confined with spirals or perfect circular hoops were selected by combination of variables such as section diameter, aspect ratio, concrete compressive strength, yielding strength of longitudinal and confinement steel, longitudinal steel ratio, axial load ratio, and confinement steel ratio. Based on the parametric study a new design equation for confinement steel amount considering ductility demand was proposed, which can be used in the new seismic design method, i.e. ductility-based seismic design, for RC bridge columns.

Effects of Artificial Substrate Type, Soil Depth, and Drainage Type on the Growth of Sedum sarmentosum Grown in a Shallow Green Rooftop System (저토심 옥상녹화 시스템에서 돌나물(Sedum sarmentosum)의 생육에 대한 인공배지 종류, 토심, 그리고 배수 형태의 효과)

  • 허근영;김인혜;강호철
    • Journal of the Korean Institute of Landscape Architecture
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    • v.31 no.2
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    • pp.102-112
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    • 2003
  • This study was carried out to research and develop a shallow green rooftop system which would require low maintenance and therefore could be used for existing rooftops. To achieve these goals, the conceptual model was induced by past studies and the experimental systems were deduced from the conceptual model. On the growth of Sedum sarmentosum grown in these rooftop systems, the effects of artificial substrate type, soil depth, and drainage type were investigated from 3 April to 11 October 2002. Artificial substrates were an alone type and a blending type. The alone type was an artificial substrate formulated by blending crushed porous glass with bark(v/v, 6:4). The blending type was formulated by blending the alone type with loam(v/v, 1:1). Soil depths were 5cm, loom, and 15cm. Drainage types were a reservoir-drainage type and a drainage type. The reservoir-drainage type could keep water and drain excessive water at the same time. The drainage type could drain excessive water but could not keep water. Covering area, total fresh and dry weight, visual quality, and water content per 1g dry matter were measured. All the variables were analyzed by correlation analysis and factor analysis. The results of the study are summarized as follows. The growth increment was higher in the blending type than in the alone type, the highest in loom soil depth and higher in the reservoir-drainage type than in the drainage type. The growth quality was higher in the blending type than in the alone type, the highest in l0cm soil depth, and higher in the drainage type than in the reservoir-drainage type. In consideration of the permissible load on the existing rooftops and the effects of the treatments on the growth increment and quality, the system should adopt the blending type in artificial substrate types, 5~10cm in soil depths, and the drainage type in drainage types. This system will be well-suited to the growth of Sedum sarmentosum, and when the artificial substrate was in field capacity, the weight will be 75~115kg/$m^2$.