• Title/Summary/Keyword: Torque factor

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Strength analysis of mechanical transmission using equivalent torque of plow tillage of an 82 kW-class tractor

  • Kim, Taek-Jin;Kim, Wan-Soo;Kim, Yeon-Soo;Chung, Sun-Ok;Park, Seong-Un;Hong, Soon-Jung;Choi, Chang-Hyun;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.46 no.4
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    • pp.723-735
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    • 2019
  • The power-train is the most important component of an agricultural tractor. In this study, the strength of the driving gear transmission of an 82 kW-class tractor was analyzed using equivalent torque during plow tillage. The load measurement system consisted of an engine revolution speed sensor, torque-meters, revolution speed sensors for four axles, and pressure sensors for two hydraulic pumps. The load data were measured during plow tillage for four speed stages: F2 (2.78 km/h), F5 (5.35 km/h), F7 (7.98 km/h), and F8 (9.75 km/h). Aspects of the gear-strength such as bending stress, contact stress, and safety factors were analyzed under two torque conditions: the equivalent torque at the highest plow load for the F8 speed stage and the maximum engine torque. The simulation results using KISSsoft showed that the maximum engine torque conditions had a lower safety factor than did the highest equivalent torque condition. The bending safety factors were > 1 at all gear stages, indicating that gear breakage did not occur under actual measured operating conditions, nor under the maximum torque conditions. However, the equivalent torque condition in the contact stress safety factor was > 1, and the maximum torque condition was < 1 at the first gear pair. The method of analysis using the equivalent torque showed lower stress and higher safety factor than did the method using maximum torque. Therefore, when designing a tractor by applying actual working torque, equivalent torque method would support more reliable product development.

Evaluation of Trapezoidal PWM Inverter using a new Harmonic Torque Factor (새로운 고조파 토오크 평가함수에 의한 Trapezoidal PWM 인버터의 평가)

  • Lee, Chi-Hwan;Koo, Bon-Ho;Kwon, Wu-Hyen
    • Proceedings of the KIEE Conference
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    • 1987.07a
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    • pp.754-756
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    • 1987
  • In this paper, a new Harmonic Torque Factor(HTF) that represents torque ripple of induction motor is proposed. Trapezoidal PWM is analyzed to torque ripple by HTF and than we obtain optimum triangular factor at some carrier ratio. Six-step, sinusoidal PWM and Trapezoidal PWM are compared and evaluated for choosing a good control strategy of PWM inverter. It turns out that six-step inverter is better than sinusoidal PWM and Trapezoidal PWM when their carrier ratio is 9, and Trapezoidal PWM is superior to sinusoidal PWM. At induction motor is driven by PWM inverter, torque ripples are investigated by computer simulation using d-q two axis model. It is proved that a new Harmonic Torque Factor ix valid.

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Improved Torque Calculation of High Speed Permanent Magnet Motor with Compressor Loads Using Measured Power Factor Angle and Analytical Circuit Parameters

  • Choi, Jang-Young;Jang, Seok-Myeong;Lee, Sung-Ho
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.2
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    • pp.159-164
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    • 2013
  • Difficulty of torque measurements in high-speed permanent magnet (HSPM) motors has necessitated the development of improved torque calculations. Hence, this paper presents an analytical torque calculation of a high speed permanent magnet (HSPM) motor based on the power factor angle. On the basis of analytical magnetic field solutions, the equations for circuit parameters such as back-emf and synchronous inductance are derived analytically. All analytical results are validated extensively by non-linear finite element (FE) calculations and measurements. The internal angle (${\delta}$) between the back-emf and the phase current is calculated according to the rotor speed by using analytical circuit parameters and the measured power factor because this angle is not measured but estimated in case of sensorless drive of the HSPM motor, significantly affecting torque calculation. Finally, the validity of the torque analysis method proposed in this paper is confirmed, by showing that the torque calculated on the basis of the internal angle is in better agreement with the measurements.

Imposed Weighting Factor Optimization Method for Torque Ripple Reduction of IM Fed by Indirect Matrix Converter with Predictive Control Algorithm

  • Uddin, Muslem;Mekhilef, Saad;Rivera, Marco;Rodriguez, Jose
    • Journal of Electrical Engineering and Technology
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    • v.10 no.1
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    • pp.227-242
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    • 2015
  • This paper proposes a weighting factor optimization method in predictive control algorithm for torque ripple reduction in an induction motor fed by an indirect matrix converter (IMC). In this paper, the torque ripple behavior is analyzed to validate the proposed weighting factor optimization method in the predictive control platform and shows the effectiveness of the system. Therefore, an optimization method is adopted here to calculate the optimum weighting factor corresponds to minimum torque ripple and is compared with the results of conventional weighting factor based predictive control algorithm. The predictive control algorithm selects the optimum switching state that minimizes a cost function based on optimized weighting factor to actuate the indirect matrix converter. The conventional and introduced weighting factor optimization method in predictive control algorithm are validated through simulations and experimental validation in DS1104 R&D controller platform and show the potential control, tracking of variables with their respective references and consequently reduces the torque ripple.

Development of the Variable Parametric Performance Model of Torque Converter for the Analysis of the Transient Characteristics of Automatic Transmission (자동변속기의 과도특성 분석을 위한 토크 컨버터의 변동 파라미터 성능 모델 개발)

  • 임원식;이진원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.244-254
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    • 2002
  • To enhance the acceleration performance and fuel consumption rate of a vehicle, the torque converter is modified or newly-developed with reliable analysis model. Up to recently, the one dimensional performance model has been used for the analysis and design of torque converter. The model is described with constant parameters based on the concept of mean flow path. When it is used in practice, some experiential correction factors are needed to minimize tole estimated error. These factors have poor physical meaning and cannot be applied confidently to the other specification of torque converter. In this study, the detail dynamic model of torque converter is presented to establish the physical meaning of correction factors. To verify the validity of model, performance test was carried out with various input speed and oil temperature. The effect of oil temperature on the performance is analysed, and it is applied to the dynamic model. And, to obtain the internal flow pattern of torque converter, CFD(Computational Fluid Dyanmics) analysis is carried out on three-dimensional turbulent flow. Correction factors are determined from the internal flow pattern, and their variation is presented with the speed ratio of torque converter. Finally, the sensitivity of correction factors to the speed ratio is studied for the case of changing capacity factor with maintaining torque ratio.

How does a torque converter affect the vehicle performance? Torque converter analysis using Taguchi method (다구찌 방법을 이용한 토크 컨버터가 차량성능에 미치는 영향 분석)

  • Lee, Chin-Won;Ahn, Kuk-Hyun;Park, Y.I.;Lim, W.S.;Lee, J.M.
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.558-564
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    • 2001
  • General vehicle is evaluated by its acceleration, fuel economy, NVH (Noise, Vibration and Harshness) and subjective (Launching feel) performance. The first step to enhance its performance is to know how much each component affects on the vehicle performance. It is very important to know what is the key factor of the component among many specifications. Hydraulic torque converter can be expressed by means of its performance curve (torque ratio and capacity factor). In this paper, the key factor of torque converter, which affect vehicle performance, are explored by using Taguchi method.

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A Numerical Study of Unsteady Wake Flow Characteristics in a Torque Converter (토크 컨버터 내부의 비정상 후류 유동특성에 대한 수치해석 연구)

  • Won, Chan-Shik;Hur, Nahmkeon
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.705-710
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    • 2004
  • In the present study, a transient incompressible viscous turbulent flow is simulated for the automotive torque converter with moving mesh technique. For the analysis, entire torque converter flow passages are modeled. Computed torque ratio, capacity factor and efficiency show a good agreement with the experiment data. The flow instabilities characterized by back-flow and wake etc. appeared in some cascade passages are shown to be Propagating along tangential direction. These flow patterns are mainly influenced by the pump and turbine blade passing and can't be predicted through conventional steady simulation with a mixing plane approach. The understanding of the unsteady flow characteristics in a torque converter achieved in the present study may lead to the optimal design of a torque converter.

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A Numerical Study of Unsteady Wake Flow Characteristics in a Torque Converter (토크 컨버터 내부의 비정상 후류 유동특성에 대한 수치해석 연구)

  • Won, Chan-Shik;Hur, Nahm-Keon
    • The KSFM Journal of Fluid Machinery
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    • v.9 no.5 s.38
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    • pp.36-41
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    • 2006
  • In the present study, a transient incompressible viscous turbulent flow is simulated for the automotive torque converter with moving mesh technique. For the analysis, entire torque converter flow passages are modeled. Computed torque ratio, capacity factor and efficiency show a good agreement with the experiment data. The flow instabilities characterized by back-flow and wake etc. appeared in some cascade passages are shown to be propagating along tangential direction. These flow patterns are mainly influenced by the pump and turbine blade passing and can't be predicted through conventional steady simulation with a mixing plane approach. The understanding of the unsteady flow characteristics in a torque converter achieved in the present study may lead to the optimal design of a torque converter.

Analysis of Thrust/Torque Signature of MOV (원자력 발전소 모터구동밸브의 쓰러스트/토크 신호 분석)

  • Ryu, Ho-Geun;Park, Seong-Keun;Kim, Dae-Woong
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.613-618
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    • 2001
  • For the evaluation of operability of MOV(Motor Operated Valve), the precision prediction of thrust/torque acting on the valve is important. In this paper, the analytical prediction method of thrust/torque was proposed. The design basis stem thrust calculation typically considers the followings: Packing thrust, Stem rejection load, design basis differential pressure load. In general, test results show that temperature, pressure, fluid type, and differential pressure, independently and combination, all have an effect on the friction factor. The prediction results of thrust/torque are well agrement with dynamic test results.

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Analysis of a Vehicle Performance Using Taguchi Method: How does a Torque Converter Affect the Vehicle Performance\ulcorner (다구찌 방법을 이용한 토크 컨버터의 차량 연비 및 가속성능에 미치는 영향 분석)

  • Lee, Chin-Woo;Lim, Won-Sik;Park, Yeong-Il;Lee, Jang-Moo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.6
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    • pp.1085-1091
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    • 2002
  • General vehicle is evaluated by its acceleration, fuel economy, NVH (Noise, Vibration and Harshness) and subjective (such as launching feel) performance. The first step to enhance its performance is to know how much each component affects on the vehicle performance. It is very important to know what is the key factor of the component among many specifications. Hydraulic torque converter can be expressed by means of its performance curve (torque ratio and capacity factor). In this paper, the key factor of torque converter, which affect vehicle performance, are explored by using Taguchi method. Moreover, general sensitivity analysis method is compared with Taguchi's experiment.