• Title/Summary/Keyword: Torch

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A Study of Arc Modeling and Heat Input Distribution on the Surface during Torch Weaving in Gas Metal Arc Welding (가스 메탈 아크 용접에서 토치 위빙 중 아크 모델링 및 표면 입열 분포 해석에 관한 연구)

  • Kim, Yong-Jae;Rhee, Se-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.1
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    • pp.162-170
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    • 2001
  • In torch weaving in arc welding on V groove, the heat input distribution on groove surface is a main factor determining the bead shape and the weld quality with and without the weld defects such as undercut, overlap, etc. In this study, we calculate the heat input varying with the welding current, arc voltage, welding speed and the touch weaving condition using numerical method. And we investigate the heat input distribution on groove surface while applying the various grooves having 2 dimensional heat sources.

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A Study of Laminar Flow Torch in Microwave Induced Plasma Atomic Emission Specrometry

  • 로새권;유희수;박용남
    • Bulletin of the Korean Chemical Society
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    • v.16 no.11
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    • pp.1023-1027
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    • 1995
  • A comparative study of different torches in the Microwave Induced Plasma is reported. Three types of torches that have been used in this area are characterized and compared with each other. Especially, recently developed laminar flow torches have been optimized in design and analytical performances. The ratio of inner to outer tubes is found to be the most important parameter. As inner tube size increases, recirculating region also increases and consequently, sensitivity becomes better. An optimized laminar flow torch has been coupled to a gas chromatography and examined for halogen compounds. Detection limits are 25 pg s-1 for Cl and 12 pg s-1 for Br. These values are improved over the conventional laminar flow torch.

A Study of Heat Input Distribution on the Surface during Torch Weaving in Gas Metal Arc Welding

  • Kim, Y.;Park, H.
    • International Journal of Korean Welding Society
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    • v.4 no.1
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    • pp.23-29
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    • 2004
  • In weaving welding where a V groove exists, the heat input distribution is an important factor that determines the defectiveness of the bead shape, undercut and over-lap. In this study, the amount of heat input, which is determined by the welding current, voltage, speed and weaving conditions is calculated through mathematical development and numerical methods. Furthermore, the heat input distribution as a two- dimensional heat source was observed when applied to each groove.

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A Study on Welding Path Finding For The Large Structure Using Kalman Filter (칼만필터를 이용한 초대형 용접구조물의 용접선 추적에 관한 연구)

  • 주해호;이화조;김석환
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.1
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    • pp.45-51
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    • 2000
  • In this Paper a basic technique of gantry robot control system has been developed to weld the curved part of a large structure. A welding robot is designed to rotate torch and make the torch angle normal to the welding surface. The Kalman filter is applied to obtain the smooth welding path signal from the noised Sensing data. A welding path finding algorithm has been developed in Turbo-C language.

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Interfacial Microstructure of Diffusion-Bonded W-25Re/Ti/Graphite Joint and Its High-Temperature Stability (확산 접합에 의해 제조된 텅스텐-레늄 합금/티타늄/그래파이트 접합체의 미세구조 및 고온 안정성)

  • Kim, Joo-Hyung;Baek, Chang Yeon;Kim, Dong Seok;Lim, Seong Taek;Kim, Do Kyung
    • Korean Journal of Materials Research
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    • v.26 no.12
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    • pp.751-756
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    • 2016
  • Graphite was diffusion-bonded by hot-pressing to W-25Re alloy using a Ti interlayer. For the joining, a uniaxial pressure of 25 MPa was applied at $1600^{\circ}C$ for 2 hrs in an argon atmosphere with a heating rate of $10^{\circ}C\;min^{-1}$. The interfacial microstructure and elemental distribution of the W-25Re/Ti/Graphite joints were analyzed by scanning electron microscopy (SEM). Hot-pressed joints appeared to form a stable interlayer without any micro-cracking, pores, or defects. To investigate the high-temperature stability of the W-25Re/Ti/Graphite joint, an oxy-acetylene torch test was conducted for 30 seconds with oxygen and acetylene at a 1.3:1 ratio. Cross-sectional analysis of the joint was performed to compare the thickness of the oxide layer and its chemical composition. The thickness of W-25Re changed from 250 to $20{\mu}m$. In the elemental analysis, a high fraction of rhenium was detected at the surface oxidation layer of W-25Re, while the W-25Re matrix was found to maintain the initial weight ratio. Tungsten was first reacted with oxygen at a torch temperature over $2500^{\circ}C$ to form a tungsten oxide layer on the surface of W-25Re. Then, the remaining rhenium was subsequently reacted with oxygen to form rhenium oxide. The interfacial microstructure of the Ti-containing interlayer was stable after the torch test at a temperature over $2500^{\circ}C$.

The Study of the Characteristics on Water Treatment Using Hybrid Water Plasma Torch (하이브리드 수중 플라즈마 토치를 이용한 수처리 특성연구)

  • Kwon, Soon-Kurl;Lee, Su-Ho;Cho, Man-Chul
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.1
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    • pp.138-143
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    • 2006
  • This research emphasis the commercialize and experiment in the quality of water treatment by making water treatment reactor. The hybrid water plasma torch used this research is excellent in tans of economical efficiency because of using existent neon transformer. Further more, It has excellent energy efficiency because it is manufactured by low electric power. Especially hybrid water plasma torch used this research has two filed of water plasma and inputs each strong point into the water. Following The data such as dissolved ozone(2.8[ppm]), hydrogen peroxide(100[ppm]), 2[PH], are very affordable data and immensely useful in sterilization. Those data have excellent result: perfect eradication of a colon bacillus within maximum 10 minute applying to sterilization processing of a colon bacillus.

Effect of soldering techniques and gapdistance on tensile strength of soldered Ni-Cr alloy joint

  • Lee, Sang-Yeob;Lee, Jong-Hyuk
    • The Journal of Advanced Prosthodontics
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    • v.2 no.4
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    • pp.117-121
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    • 2010
  • PURPOSE. The present study was intended to evaluate the effect of soldering techniques with infrared ray and gas torch under different gap distances (0.3 mm and 0.5 mm) on the tensile strength and surface porosity formation in Ni-Cr base metal alloy. MATERIALS AND METHODS. Thirty five dumbbell shaped Ni-Cr alloy specimens were prepared and assigned to 5 groups according to the soldering method and the gap distance. For the soldering methods, gas torch (G group) and infrared ray (IR group) were compared and each group was subdivided by corresponding gap distance (0.3 mm: G3 and IR3, 0.5 mm: G5, IR5). Specimens of the experimental groups were sectioned in the middle with a diamond disk and embedded in solder blocks according to the predetermined distance. As a control group, 7 specimens were prepared without sectioning or soldering. After the soldering procedure, a tensile strength test was performed using universal testing machine at a crosshead speed 1 mm/min. The proportions of porosity on the fractured surface were calculated on the images acquired through the scanning electronic microscope. RESULTS. Every specimen of G3, G5, IR3 and IR5 was fractured on the solder joint area. However, there was no significant difference between the test groups (P > .05). There was a negative correlation between porosity formation and tensile strength in all the specimens in the test groups (P < .05). CONCLUSION. There was no significant difference in ultimate tensile strength of joints and porosity formations between the gas-oxygen torch soldering and infrared ray soldering technique or between the gap distance of 0.3 mm and 0.5 mm.

Performance Test of 400kW Enhanced Huels Type Plasma Generator (400kW 개량형 고온플라즈마 발생장치 성능평가연구)

  • Park, Sang-Hun;Lee, Ki-Seon;Lee, Sueng-Jin;Hwang, Lee-Ho;Rhee, Byong-Ho;Na, Jae-Jeong;Lee, Jung-Min
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.537-540
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    • 2010
  • An Enhanced Huels Type Plasma Torch that generates over $5000^{\circ}C$ plasma arc flow is the core equipment of arc-jet wind tunnel. It is applied to the high-tech areas such as a new materials development and eco-friendly industry. Although the Enhanced Huels Type Plasma Torch produce uniform flow of high purity, its complicated structure and operating condition makes the commercialization of it to be difficult. The 400kW arc-jet generator using the enhanced Huels type plasma torch was tested. The result of this study showed that the torch was operated in the range of 280~320 A and 250~1350 V.

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A Study on the Characteristics of Hybrid-Plasma Torch for Dyeing Wastewater Treatment (염색폐수 처리를 위한 하이브리드 플라즈마 특성연구)

  • Jung, Jang-Gun;Youn, Seok-Hyun;Park, Jae-Youn;Kim, Sang-Don
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.8
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    • pp.75-81
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    • 2008
  • Water treatment study employing plasma is thoroughly examined in the following paper. The research using water plasma torch showed superior results in terms of economical and energy efficiency due to the substantial reduction of electric power. A comparison of streamer and arc discharge phenomena taken place in water was put under close scrutiny. Dyeing wastewater exposed to the plasma treatment was sampled and analyzed for relative dissolved ozone concentration, hydrogen peroxide, as well as the color removal efficiency. It was found that streamer discharges is more effective than arc discharge in growth of $H_2O_2$ and $O_3$ by plasma chemical constituents, though plasma torch had small oxidation reagents selectivity. Thus, streamer discharges, due to the efficient plasma-chemical reactions environment, proved to be more efficient compare to the thermal arc plasma loading.

Study on the effect of soldering methods on the characteristics of the Ni-Cr alloy (납착 방법이 치과용 금속의 성상(性狀)에 미치는 영향에 관한 연구)

  • Kim, Chul-Hyung;Song, Young-Gyun;Lee, Jong-Hyuk
    • The Journal of Korean Academy of Prosthodontics
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    • v.50 no.1
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    • pp.53-60
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    • 2012
  • Purpose: The purpose of this study was to compare Ni-Cr alloy property of gas-oxygen torch soldering and infrared welding using optical microscope and Electron Probe Micro Analyzer (EPMA). Materials and methods: Ni-Cr alloys were casted for specimens. Specimens had 3.0 mm diameter, 30.0 mm length and were divided into two groups. Each group had 4 specimens. One group was for gas-oxygen torch soldering and the other was infrared welding. Specimens were cut with low-speed disc and soldered each other with gas-oxygen torch and infrared machine. After soldering and polishing, specimens were observed at 3 points (soldering point, 5 mm distance point, 10 mm distance point) with optical microscope and analyzed 3 points (soldering point, 5 mm distance point, 10 mm distance point with EPMA. Results: The results of this study were as follows: 1. The observation of gas-oxygen torch soldering at 10 mm distance point under the optical microscope was not founded any specific surface properties, but some crack lines were observed at 5 mm distance and soldering point. 2. There were no crack lines were founded at the observation of infrared welding at 10 mm distance and 5 mm distance points under the optical microscope. However, at the 5 mm distance, the surface was not smooth enough compared with at 10 mm distance point. Some crack lines were observed at the welding point as well. 3. In the EPMA analysis of the gas-oxygen torch soldering, the component of Ni was increased by 4.5%, Cr was increased by 7.5% than that of the Ni-Cr alloy at the 10.0 mm distance. At the 5 mm distance, the component of Ni was decreased by 6.1%, Mo was increased by 9.0% than that of the Ni-Cr alloy but Cr was equally shown at the 5.0 mm distance. Only Ni was shown at the soldering point. 4. In the EPMA analysis of the infrared welding, the component of Ni was increased by 9.1%, Cr was increased by 0.4% than that of the Ni-Cr alloy but Al was equal at the 10.0 mm distance. At the 5 mm distance, the component of Ni was increased by 4.7%, Cr was increased by 4.7% and Al was increased by 0.1% than that of the Ni-Cr alloy. At the welding point, the component of Ni was increased by 8.8%, Cr was increased by 8.2% than that of the Ni-Cr alloy. Conclusion: From these results, at the 5 mm distance from the soldering point, the surface of the infrared welding was more smoother than that of the gas-oxygen torch soldering. On the EPMA analysis, the component of the specimens with infrared welding was more similar than that of the gas-oxygen torch soldering compared with the component of the Ni-Cr alloy.