• Title/Summary/Keyword: Tool rotation speed

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FRICTION STIR WELDING OF MAGNESIUM ALLOYS

  • Kazuhiro Nakata;Kim, Young-Gon;Masao Ushio
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.511-515
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    • 2002
  • Extruded and cast plates of AZ type magnesium alloys were successfully joined by friction stir welding (FSW). Effect of FSW conditions on the formation of the defect was revealed in relation to tool rotation speed and specimen travel speed. Magnesium alloy with higher aluminum content became difficult to be joined and the optimum condition without defect was restricted into narrow condition range. The structure of the stirred zone was a fine-grained recrystallized structure even in the case of cast AZ91D. FSW joint had better mechanical properties than those of GTA welded joint. Especially the toughness of the stirred zone increased more than that of the base metal.

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CNC선반 C축 밀링가공에서 표면 거칠기에 미치는 절삭조건의 영향 (Effect of Cutting Conditions on Surface Roughness in CNC Lathe C-axis Milling Cutting)

  • 신국식
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.110-115
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    • 2012
  • For domestic aircraft industry, not mass production of components is limited, small production scale of the order is made by part because many kinds of hundreds of thousands of kinds of small quantity batch production system are taking. But the high reliability and stability are required during the processing because they require high precision parts are required. It is found that when C-axis rotation speed was increased, the diameter of the cutting tool decreased with increasing surface roughness, while the turn-mail feed rate was increased with increasing the surface roughness.

연삭기용 자동 밸런싱 장치의 설계 및 평가 (The design and evaluation of automatic balancing equipment for the grinding machine)

  • 장홍석;최대봉;황주호;홍준희
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.309-314
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    • 2001
  • The balance of high speed spindle system with high precision rotation like grinding machine is very important. Traditionally, we use trial and error method to balance the spindle. It takes much time. So we are developing the automatic balancing equipment being used in the grinding machine. The balancing head we develop is wireless. It will be used high-speed grinding machine. We use influence coefficient method to control the automatic balancer. Experiments are based on automatic and manual balancing. We perform test of the vibration filter. It helps to remove noise. The filter and experiments with automatic balancing controller show that automatic balancing control can be successfully achieved with the quick response and good stability characteristics.

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밸브벽면의 제트부착효과에 기인한 질량유량 감소에 관한 연구 (A Study on the Reduction of Mass Flow Rate due to Jet-Valve wall Attachment Effect)

  • 이준서
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 추계학술대회 논문집
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    • pp.235-241
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    • 1998
  • Flow characteristics of a compressible gas flow through a rotating disc-type rotary valve are investigated experimentally under various conditions. It is known that the mass flow rate through poppet valves of 4-stroke cycle engines and through piston valves of 2-stroke cycle engines decrease with increase in engine speed. Rotary valve is one means by which air maybe made to flow intermittently through a pipe. In this paper a exhaust system simulator of engine was used to experimentally analyzer the decrease inflow rate at high rotation speeds and to determine what variables, other than rotational speed, give rise to the observed behaviour. These variables have been included in an empirical equation which is representative of the measured flow characteristics.

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A Stream Ciphering Method using a Chaotic System

  • Choi, Hyun-Jun;Seo, Young-Ho;Kim, Dong-Wook
    • Journal of information and communication convergence engineering
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    • 제8권4호
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    • pp.433-436
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    • 2010
  • In this paper, we presented a ciphering method whose target data is any kind of digital bit-stream. It uses a chaotic system as the main encrypting tool, MISR (Multi-Input Signature Register), and shift-and-rotation function, all of which are exclusive-ORed with the plaintext. Also, it incorporates a cipher text feedback mode such that part of the previously ciphered data is fed back to encrypt the current data. The encryption block size and the amount of feedback data are different at each ciphering operation. Experimental results with the image/video date showed that this method has enough speed and encryption effect with negligible latency time. Thus, we are expecting it to have various application areas that need high speed stream ciphering with high security level.

Estimation of the Cutting Torque Without a Speed Sensor During CNC Turning

  • Kwon, Won-Tae;Hong, Ik-Jun
    • Journal of Mechanical Science and Technology
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    • 제19권12호
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    • pp.2205-2212
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    • 2005
  • In this paper, the cutting torque of a CNC machine tool during machining is monitored through the internet. To estimate the cutting torque precisely, the spindle driving system is divided into two parts: electrical induction motor part and mechanical part. A magnetized current is calculated from the measured three-phase stator currents and used for the total torque estimation generated by a spindle motor. Slip angular velocity is calculated from the magnetized current directly, which gets rid of the necessity of a spindle speed sensor. Since the frictional torque changes according to the cutting torque and the spindle rotational speed, an experiment is adopted to obtain the frictional torque as a function of the cutting torque and the spindle rotation speed. Then the cutting torque can be calculated by solving a $2^{nd}$ order difference equation at a given cutting condition. A graphical programming method is used to implement the torque monitoring system developed in this study to the computer and at the same time monitor the torque of the spindle motor in real time through the internet. The cutting torque of the CNC lathe is estimated well within an about $3\%$ error range in average in various cutting conditions.

알루미늄 합금 (Al6005-T6)의 마찰교반접합 시 공구의 회전속도와 접합 특성의 상관관계 연구 (Relationship Between Tool Rotating Speed and Properties of Friction Stir Welded Al 6005-T6)

  • 최두호
    • 융합정보논문지
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    • 제9권7호
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    • pp.94-99
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    • 2019
  • 마찰교반용접법(Friction Stir Welding, FSW)은 1991년에 영국 용접연구소 TWI(The Welding Institute)에서 최초 개발된 후 여러 산업분야에 걸쳐 적용연구가 활발히 진행되고 있다. 본 연구에서는 철도차량 차체의 주요 구성 소재인 알루미늄 합금 (Al-6005-T6) 평판 압출재에 대한 마찰교반접합 적용 기초연구를 수행하였다. 접합속도를 500 mm/min으로 고정한 채 회전공구의 회전속도를 600-1600 rpm으로 변화될 때 미세구조와 기계적 물성 변화에 미치는 영향에 대해 평가하였다. 경도 측정 결과 nugget부는 모재의 70% 수준의 경도값을 가지며 설정된 범위 내의 공구 회전속도와 연관성은 관찰되지 않았으며 용접계면에서 약 5 mm 벗어나게 되면 모재의 경도값을 가지는 것으로 확인되었다. 인장시험 결과 회전속도가 올라갈수록 항복강도와 인장강도가 소폭 하락하는 경향을 보였으며 연신률의 변화는 관찰되지 않았다.

고해상 영상의 회전된 각도를 검출하기 위한 Extreme Contour Point 알고리즘의 FPGA 설계 (FPGA Implementation of Extreme Contour Point Algorithm to detect rotated angle of High Definition Image)

  • 정민우;박찬수;김희석
    • 전기전자학회논문지
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    • 제20권4호
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    • pp.344-350
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    • 2016
  • 본 논문에서는 움직이는 영상에 대해 물리적인 회전이 발생하였을 때, 빠른 보정을 처리하기 위해 회전된 영상의 회전 각도를 고속으로 처리하기 위한 ECP (Extreme Contour Point) 알고리즘의 FPGA (Field Programmable Gate Array) 하드웨어 설계를 최적화하였고, XC7Z020 xc7z020-3clg400 FPGA 보드와 xilinx 14.2 툴을 사용하여 검증하였다. 잘 알려진 각도 산출 알고리즘인 CORDIC (Coordinate Rotation Digital Integrated Computation)과 비교하여 4ns의 유사한 동작 속도 안에서 CORDIC 대비 Registers는 108%, Look Up Tables (LUTs)는 91% 감소하는 등 하드웨어 비용이 우수함을 확인하였다.

정밀 공작기계의 회전 영역별 진동 및 불평형량 감소에 따른 가공 정밀도 영향에 관한 연구 (A Study on the Machining Accuracy according to Vibration and Unbalance Decrease in Rotational Speed Domains of High Precision Machine Tools)

  • 손덕수;김상화;박일환
    • 한국기계가공학회지
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    • 제12권2호
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    • pp.121-126
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    • 2013
  • Precision machine tools for high dignity cutting are needed for efforts to improve machining accuracy. However, there are many factors to improve machining accuracy. This study investigated how machining accuracy changes when variation and unbalance amount in rotational speed domain is decreased. Machining accuracy of initial machine tools depends on manufacturing and assembly of parts such as bearing. And then, vibration and noise vary with volume of unbalance amount when it is rotation, so it effects unbalance amount. Also vibration and noise increased by unbalance shorten spindle's life and it especially makes worse boring accuracy. Therefore, this study studied the change of roundness and cylindricity of workpiece when it decreases variation and unbalance in rotational speed domain.

마찰교반접합된 니켈기 초합금의 기계적 특성 (Mechanical Properties of Friction Stir Welded Ni-Base Superalloy)

  • 송국현
    • 한국재료학회지
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    • 제21권7호
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    • pp.410-414
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    • 2011
  • This study was carried out to evaluate the microstructures and mechanical properties of a friction stir welded Ni based alloy. Inconel 600 (single phase type) alloy was selected as an experimental material. For this material, friction stir welding (FSW) was performed at a constant tool rotation speed of 400 rpm and a welding speed of 150~200 mm/min by a FSW machine, and argon shielding gas was utilized to prevent surface oxidation of the weld material. At all conditions, sound friction stir welds without any weld defects were obtained. The electron back-scattered diffraction (EBSD) method was used to analyze the grain boundary character distributions (GBCDs) of the welds. As a result, dynamic recrystallization was observed at all conditions. In addition, grain refinement was achieved in the stir zone, gradually accelerating from 19 ${\mu}m$ in average grain size of the base material to 5.5 ${\mu}m$ (150 mm/min) and 4.1 ${\mu}m$ (200 mm/min) in the stir zone with increasing welding speed. Grain refinement also led to enhancement of the mechanical properties: the 200 mm/min friction stir welded zone showed 25% higher microhardness and 15% higher tensile strength relative to the base material.