• Title/Summary/Keyword: Tool performance

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Conversational Programming System for NC Lathes (I) (선반용 대화형 프로그래밍 시스템(I))

  • 신동수
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.2
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    • pp.29-39
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    • 1998
  • A conversational programming system for turning processes was studied to enhance the user friendliness of a NC Lathe by adopting man-machine interface functions through Delphi programming tool under the Windows 95 environment. Functions of tool collision checking were developed through zone limitation algorithms. Final shape of workpiece was generated by means of tree structure algorithm. Shop floor programming performance was incorporated in the developed CAM module. In order to increase flexibility of the man-machine interface, graphic based programming tools have been developed. A NC turning machine equipped with an open architecture PCNC was used as a test bed of the system. Performance of the system was verified through case studies.

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A Study on the Optimum Cutting Conditions of CBN Ball Endmill- I (CBN 볼 엔드밀의 최적 절삭조건에 관한 연구- I)

  • 이기우;최상우;이종찬;강추욱
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.20-25
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    • 1996
  • The needs to machine hardened steels with high productivity and good surface integrity have been increased in the dies & molds industry. This paper presents some experimental results on the CBN ball endmilling for hardened tool steel. This investigation concerns on the effects of cutting speed and cutting fluids on the cutting performance such as cutting forces, tool wear, and surface finish. The wear of CBN ball endmill for each cutting conditions were also examined through the microscopic observation. It has been found out that the higher cutting speeds with cutting fluids result in better cutting performance.

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Development of Iron Core Type Linear Motor for Machine Tool (공작기계용 철심형 리피어모터 기술 개발)

  • Joung, Jae-Han;Park, Jae-Wan;Lee, Sang-Ryong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.9
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    • pp.82-89
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    • 2002
  • There is an intensifying demand fur linear motors in vast range of industry applications such as in factory automation and semi-conductor manufacturing equipment due to their high positioning accuracy, high static stiffness, high thrust and excellent dynamic characteristics. This paper presents an iron core type linear motor for machine tool whose rated thrust is up to 6000N. For electromagnetic field and dynamic analysis, finite element method (FEM) is implemented to predict motor performance. Various design parameters are considered to reduce thrust ripple and to improve dynamic performance with the least sacrifice of effective thrust. Experimental results on thrust and static stiffness are also followed to confirmed the validity of the analysis.

Development of the Straightness Compensation System for Ultra-Precision Machine Using DSP (DSP를 이용한 초정밀가공기용 진직도 보상시스템 개발)

  • 이대희;이종호;김호상;민흥기;김민기;김태형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.283-286
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    • 2002
  • This paper presents the straightness compensation system which is a device for improving the machining accuracy of ultra-precision machines by synchronizing the position of diamond tool tip with machine error motion. Sine it is actuated by piezoelectric actuator with highly nonlinear hysteresis characteristics, the feedback control schemes such as Proportional Integral(PI), are required and realized by measuring the displacements of diamond tool tip. for the better tracking performance, the controller was implemented using TMS320C32 32bit floating-point DSP which is fast so that the real-time control is possible. In addition, stand alone type DSP board was chosen fur the easy assembly into the ultra-precision machines. The experimental results show good command tracking performance and the motion error of the machine is satisfactorily compensated during the machining process.

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Development of Thermal Error Model with Minimum Number of Variables Using Fuzzy Logic Strategy

  • Lee, Jin-Hyeon;Lee, Jae-Ha;Yang, Seong-Han
    • Journal of Mechanical Science and Technology
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    • v.15 no.11
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    • pp.1482-1489
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    • 2001
  • Thermally-induced errors originating from machine tool errors have received significant attention recently because high speed and precise machining is now the principal trend in manufacturing proce sses using CNC machine tools. Since the thermal error model is generally a function of temperature, the thermal error compensation system contains temperature sensors with the same number of temperature variables. The minimization of the number of variables in the thermal error model can affect the economical efficiency and the possibility of unexpected sensor fault in a error compensation system. This paper presents a thermal error model with minimum number of variables using a fuzzy logic strategy. The proposed method using a fuzzy logic strategy does not require any information about the characteristics of the plant contrary to numerical analysis techniques, but the developed thermal error model guarantees good prediction performance. The proposed modeling method can also be applied to any type of CNC machine tool if a combination of the possible input variables is determined because the error model parameters are only calculated mathematically-based on the number of temperature variables.

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Performance Evaluation and Hardware Design of FFT for OFDM system (OFDM 시스템에 적합한 FFT 성능 평가 및 구현)

  • Kim, Joong-Min;Park, In-Kap;Cho, Yong-Bum
    • Journal of IKEEE
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    • v.14 no.4
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    • pp.270-276
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    • 2010
  • In this paper, performance comparison of FFT algorithms for OFDM system is shown and advantage of proposed SRFFT is verified through implementation. For the single input and output structure in the most OFDM communication systems, adaptation of SRFFT might be inefficient. In this paper, improved SRFFT with pipeline structured FFT/IFFT of single input and output is developed and verified with Matlab, VHDL, synthesis tool and simulation tool.

A Study on the Optimum Cutting Conditions of CBN Ball Endmill (CBN 볼 엔드밀의 최적 절삭조건에 관한 연구)

  • Choi, Sangwoo;Lee, Kiwoo;Lee, Jongchan
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.10
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    • pp.157-163
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    • 1997
  • The needs to machine hardened steels with high productivity and good sufrace integrity have been increased in the dies & molds industry. This paper presents some experimental results on the CBN ball endmilling for hardened tool steel. This investigation concerns on the effects of cutting fluids, cutting speed, and feed on the cutting performance such as cutting forces, tool wear, and surface finish. The wear of CBN ball endmill for each cutting conditions were also examined through the microscopic observation. It has been found that the higher cutting speeds with cutting fluids result in better cutting performance.

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Development of Simulation Tool SMPLE and Its Application to Performance Analysis of Multiprocessor Systems (시뮬레이션 도구 SMPLE의 개발 및 멀티프로세서 시스템 성능 분석에의 활용)

  • 조성만
    • Journal of the Korea Society for Simulation
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    • v.1 no.1
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    • pp.87-102
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    • 1992
  • This paper presents the development of event-driven system level simulation tool SMPLE(Smpl Extende, an extention fo smpl) and its application to the performance analysis of multiprocessor computer systems. Because of its data structure, it is very difficult to change, expand or add new functions to simulation language smpl implemented by MacDougall. In SMPLE, we change data structure with structure and pointer, add new functions, and enable dynamic memory management. Using new data structure, facilities, and functions added in SMPLE, we simulate job processing of a shared bus multiprocessor system with autonomous hierarchical I/O subsystem. We set system performance contribution of subsystems and units. The impact of disk I/O on system performance is evaluated under vairous conditions of number of processors, processing power, memory access time and disk seek time.

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The Mediating Role of Self-Regulation Between Digital Literacy and Learning Outcomes in the Digital Textbook for Middle School English

  • LEE, Jeongmin;MOON, Jiyoon;CHO, Boram
    • Educational Technology International
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    • v.16 no.1
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    • pp.58-83
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    • 2015
  • Digital textbooks draw attention as a new format of educational material, using the advantages of information technology; this innovative learning tool requires consideration as a part of successful and effective learning. The main purpose of the article is to investigate the mediating role of self-regulation between digital literacy and learning outcomes (academic performance and learning motivation) when using digital textbooks as a learning tool in Middle School English. Both descriptive and regression analysis were used as data analyses methods. The main findings of this study were as follows: first, digital literacy and self-regulation significantly predicted academic performance and learning motivation; second, self-regulation fully mediated between digital literacy and academic performance; third, self-regulation partially mediated between digital literacy and learning motivation. The research results proved the effects of digital literacy and self-regulation on the learning outcomes and mediating role of self-regulation between digital literacy and learning outcomes. These results help to design and implement effective lessons when using a digital textbook in Middle school English.

Performance Prediction of a Combined Heat and Power Plant Considering the Effect of Various Gas Fuels

  • Joo, Yong-jin;Kim, Mi-yeong;Park, Se-ik;Seo, Dong-kyun
    • KEPCO Journal on Electric Power and Energy
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    • v.3 no.2
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    • pp.133-140
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    • 2017
  • The performance prediction software developed in this paper is a process analysis tool that enables one to foretell the behavior of processes when certain conditions of operation are altered. The immediate objective of this research is to predict the process characteristics of combined heat and power plant under varying operating conditions. A cogeneration virtual power plant that mimics the mechanical performance of the actual plant was constructed and the performance of the power plant was predicted in the following varying atmospheric conditions: temperature, pressure and humidity. This resulted in a positive outcome where the performance of the power plant under changing conditions were correctly predicted as well as the calorific value of low calorific gas fuel such as shale gas and PNG. The performance prediction tool can detect the operation characteristics of the power plant through the performance index analysis and thus propose the operation method taking into consideration the changes in environmental conditions.