• Title/Summary/Keyword: Tool Geometry

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Optimization of Process Parameters for AISI 4340 Steel in Electrical Discharge Machining (AISI 4340강의 방전가공에서 공정변수의 최적화)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.2
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    • pp.17-22
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    • 2019
  • The method of electrical discharge machining (EDM), one of the processing methods based on non-traditional manufacturing procedures, is gaining increased popularity, since it does not require cutting tools and allows machining involving hard, brittle, thin and complex geometry. This present investigation details the determination of optimum process parameter to attain the better machining performance in EDM of AISI 4340 steel with graphite as a tool electrode. The experimental combinations are planned and analyzed by Taguchi's design of experiments approach. To predict the optimal condition, the experiments are conducted by using Taguchi's L27 orthogonal array. The influence of process variables such as discharge current, pulse on and pulse off time, voltage and spark speed were investigated to control the various desired performance measures such as surface roughness. Analysis of Variance (ANOVA) has to be performed to know the magnitude of each factor. Investigations indicate that the surface roughness is strongly depend on pulsed current.

Development of Software for Determining Grinding Wheel Geometry and Setting Condition in End Mill Manufacturing (엔드밀 제작용 연삭숫돌형상과 가공조건 결정을 위한 프로그램 개발)

  • Ko, Sung-Lim
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.164-174
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    • 1996
  • As tools for machining precision componants, end mills and ball end mills are widely used. For the end mills have longer cylindrical shape comparing dianeter, they are liable to deflect when machining and induce geometrical error and deterioration of surface roughness. To improve the stiffness and the sharpness of the cutting edge of end mill, a software for manufacturing end mills are developed. The program predicts the result of helical flute grinding and the configuration of cuting edge which is located in cylindrical surface. Furthermore to facilitate the manufacturing end mills using CNC grinding machine, the setting condition which satisfy the geometrical requirements like tool rake angle and stiffness are obtained.

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History of solving polynomial equation by paper folding (종이접기를 활용한 방정식 풀이의 역사)

  • CHOI Jaeung;AHN Jeaman
    • Journal for History of Mathematics
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    • v.36 no.1
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    • pp.1-17
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    • 2023
  • Paper folding is a versatile tool that can be used not only as a mathematical model for analyzing the geometric properties of plane and spatial figures but also as a visual method for finding the real roots of polynomial equations. The historical evolution of origami's geometric and algebraic techniques has led to the discovery of definitions and properties that can enhance one's cognitive understanding of mathematical concepts and generate mathematical interest and motivation on an emotional level. This paper aims to examine the history of origami geometry, the utilization of origami for solving polynomial equations, and the process of determining the real roots of quadratic, cubic, and quartic equations through origami techniques.

A study on the characteristics of acoustic emission signal in dynamic cutting process (동적 절삭과정에서 AE 신호의 특성에 관한 연구)

  • Kim, Jeong-Suk;Kang, Myeong-Chang;Kim, Duk-Whan
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.69-76
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    • 1994
  • AE(Acoustic Emission) signal is correlated to workpiece material, cutting conditions and tool geometry during metal cutting. The relationship between AE signal and cutting parameters can be obtained by theoretical model and experiments. The value of CR(Count Rate) is nearly constant in stable cutting, but when the chatter vibration occours, the value of CR is rapidly increased due to the vibration deformation zone. By experimental signal processing of AE, it is more effective than by RMS(Root Mean Square) measurement to detect the threshold of chatter vibration by CR measurement.

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True coincidence summing correction factor for point source geometry with PHITS

  • Esra Uyar
    • Nuclear Engineering and Technology
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    • v.55 no.12
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    • pp.4472-4476
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    • 2023
  • In this study, it has been shown that the true coincidence summing correction factor can be obtained for the first time using the PHITS Monte Carlo program. Determining this correction factor using different methods and tools in each laboratory to increase the possibility of achieving high-efficiency measurement conditions is still popular in gamma-ray spectrometry. By using 133Ba, 152Eu, 134Cs, and 60Co point sources, the true coincidence summing factor was investigated in both near and far counting geometries for 15 different energy values. GESPECOR software was used to validate the results obtained with PHITS. A remarkable agreement was obtained between PHITS and GESPECOR, with a discrepancy of less than 3%. With this study, a new tool has been proposed to obtain the true coincidence summing factor, which is one of the significant correction factors investigated/calculated in gamma-ray spectrometric studies.

Hydro-forming Process Development of Automotive AA6061 Rear Sub-frame Side Member by Computer Aided Engineering (CAE) (컴퓨터 시뮬레이션(CAE)을 이용한 자동차용 AA6061 리어 서브-프레임 사이드멤버의 하이드로-포밍 공정 개발)

  • Kim, Kee-Joo;Kim, Jae-Hyun;Choi, Byung-Ik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.5
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    • pp.45-49
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    • 2010
  • The automotive industry has shown a growing interest in tube hydroforming during the past years. The advantages of hydroforming (less thinning, a more efficient manufacturing process, etc.) can, for instance, be combined with the high strength of extra high strength steels, which are usually less formable, to produce structural automotive components which exhibit lower weight and improved service performance. Design and production of tubular components require knowledge about tube material and forming behavior during hydroforming and how the hydroforming operation itself should be controlled. These issues are studied analytically in the present paper. In this study, the whole process of rear sub-frame parts development by tube hydroforming using AA6061 material is presented. At the part design stage, it requires feasibility study and process design aided by CAE (Computer Aided Engineering) to confirm hydroformability in details. Effects of parameters such as internal pressure, axial feeding and geometry shape in automotive rear sub-frame by hydroforming process were carefully investigated. Overall possibility of hydroformable rear sub-frame parts could be examined by cross sectional analyses. Moreover, it is essential to ensure the formability of tube material on every forming step such as pre-bending and hydroforming. In addition, all the components of prototyping tool are designed and interference with press is examined from the point of geometry and thinning.

Research Trends and Approaches to Early Algebra (조기 대수(Early Algebra)의 연구 동향과 접근에 관한 고찰)

  • Lee, Hwa-Young;Chang, Kyong-Yun
    • Journal of Educational Research in Mathematics
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    • v.20 no.3
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    • pp.275-292
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    • 2010
  • In this study, we discussed the way to teach algebra earlier through investigating to research trends of Early Algebra and researching about nature of subject involving algebra. There is a strong view that arithmetic and algebra have analogous forms and that algebra is on extension to arithmetic. Nevertheless, it is also possible to present a perspective that the fundamental goal and role of symbols and letters are difference between arithmetic and algebra. And, we could recognize that geometry was starting point of algebra trough historical perspectives. To consider these, we extracted some of possible directions to approaches to teach algebra earlier. To access to teaching algebra earlier, following ways are possible. (1) To consider informal strategy of young children. (2) Arithmetic reasoning considered of the algebraic relation. (3) Starting to algebraic reasoning in the context of geometrical problem situation. (4) To present young students to tool of letters and formular.

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Verification of the Theoretical Model for Analyzing Dynamic Behavior of the PIG from Actual Pigging

  • Kim, Dong-Kyu;Cho, Sung-Ho;Park, Seoung-Soo;Park, Yong-Woo;Yoo, Hui-Ryong;Nguyen, Tan-Tien;Kim, Sang-Bong
    • Journal of Mechanical Science and Technology
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    • v.17 no.9
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    • pp.1349-1357
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    • 2003
  • This paper deals with verification of the theoretical model for dynamic behavior of Pipeline Inspection Gauge (PIG) traveling through high pressure natural gas pipeline. The dynamic behavior of the PIG depends on the differential pressure across its body. This differential pressure is generated by injected gas flow behind the tail of the PIG and expelled gas flow in front of its nose. To analyze the dynamic behavior characteristics such as gas flow in pipeline, and the PIG position and velocity, not only the mathematical models are derived, but also the theoretical models must be certified by actual pigging experiment. But there is not any found results of research on the experimental certification for dynamic behavior of the PIG. The reason is why the fabrication of the PIG as well as, a field application are very difficult. In this research, the effectiveness of the introduced solution using the method of characteristics (MOC) was certified through field application. In-line inspection tool, 30" geometry PIG, was fabricated and actual pigging was carried out at the pipeline segment in Korea Gas Corporation (KOGAS) high pressure system, Incheon LT (LNG Terminal) -Namdong GS (Governor Station) line. Pigging is fulfilled successfully. Comparison of simulation results with experimental results show that the derived mathematical models and the proposed computational schemes are effective for predicting the position and velocity of the PIG with a given operational conditions of pipeline.

Force Field Parameters for 3-Nitrotyrosine and 6-Nitrotryptophan

  • Myung, Yoo-Chan;Han, Sang-Hwa
    • Bulletin of the Korean Chemical Society
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    • v.31 no.9
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    • pp.2581-2587
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    • 2010
  • Nitration of tyrosine and tryptophan residues is common in cells under nitrative stress. However, physiological consequences of protein nitration are not well characterized on a molecular level due to limited availability of the 3D structures of nitrated proteins. Molecular dynamics (MD) simulation can be an alternative tool to probe the structural perturbations induced by nitration. In this study we developed molecular mechanics parameters for 3-nitrotyrosine (NIY) and 6-nitrotryptophan (NIW) that are compatible with the AMBER-99 force field. Partial atomic charges were derived by using a multi-conformational restrained electrostatic potential (RESP) methodology that included the geometry optimized structures of both $\alpha$- and $\beta$-conformers of a capped tripeptide ACE-NIY-NME or ACE-NIW-NME. Force constants for bonds and angles were adopted from the generalized AMBER force field. Torsional force constants for the proper dihedral C-C-N-O and improper dihedral C-O-N-O of the nitro group in NIY were determined by fitting the torsional energy profiles obtained from quantum mechanical (QM) geometry optimization with those from molecular mechanical (MM) energy minimization. Force field parameters obtained for NIY were transferable to NIW so that they reproduced the QM torsional energy profiles of ACE-NIW-NME accurately. Moreover, the QM optimized structures of the tripeptides containing NIY and NIW were almost identical to the corresponding structures obtained from MM energy minimization, attesting the validity of the current parameter set. Molecular dynamics simulations of thioredoxin nitrated at the single tyrosine and tryptophan yielded well-behaved trajectories suggesting that the parameters are suitable for molecular dynamics simulations of a nitrated protein.

A Study on the Evaluation Method of Subsidence Hazard by a Diffusion Equation and its Application (확산방정식을 이용한 침하 위험도 평가 기법 및 그 적용)

  • Ryu, Dong-Woo;Synn, Joong-Ho;Song, Won-Kyong;Kim, Taek-Kon;Park, Joon-Young
    • Tunnel and Underground Space
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    • v.17 no.5
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    • pp.372-380
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    • 2007
  • Surface damage due to subsidence is an inevitable consequence of underground mining, which may be immediate or delayed for many years. The surface damage due to abandoned underground mine is observed to be two subsidence types such as simple sinkhole or trough formation to a large scale sliding of the ground from with in the subsided area. An evaluation of the risk of a subsidence occurrence is vital in the areas affected by mining subsidence. For a subsidence prediction or a risk evaluation, there has been used various methods using empirical models, profile functions, influence functions and numerical models. In this study, a simple but efficient evaluation method of subsidence hazard is suggested, which is based on a diffusion theory and uses just information about geometry of caving and topography. The diffusion model has an analogous relationship with granular model which can explain a mechanism of subsidence. The diffusion model is applied for the evaluation of subsidence hazard in abandoned metal and coal mines. The model is found to be a simple but efficient tool because it needs information of geometry of caving and gangway and the topography.