• 한국공작기계학회논문집
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• 제10권6호
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• pp.42-47
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• 2001

In this study, fatigue limit of ductile cast iron is evaluated based on phenomena of the microscopic observation, such as matrix structure, spheroidal ratio, size of graphite and distribution. Three different ferrite-pearlite matrix structure, GCD 45-), GCD 50, GCD 60 series, all of which contain more than 70% spheroidal ratio of graphite, were used to obtain the correlation between maximum size of graphite and fatigue strength. It was concluded as fellows. (1) In Ductile cast iron of ferrite-pearlite matrix, the fatigue limit of GCD 60 series with 73% pearlite structure was the highest. (2) From observation of the starting point of crack of all specimens, it is noted that the crack initiates, in graphite, goes through ferrite and propagates into pearlite. (3) A good quality of Ductile cast iron used in this experiment can be checked from uniformly distributed graphite. The negligible interaction effect between graphites was verified by microscopic observation and fracture mechanics investigation in surface and interior of the specimen.

• 한국공작기계학회논문집
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• 제10권6호
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• pp.63-70
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• 2001

This study is concerned with Finite Element Analysis on welded part of control link fur automobile. For analysis, control link was modeled into two parts, ring and rod. Heating condition, temperature distributions and fatigue fracture strength were analyzed using "HEAT III" and "NDURE" module of NISA II. Metal flow in the process of welding was simulat- ed by $DEFORM^{TM}2D$.The analyzed results were compared with experimental inspection. Quality of welded part was able to be improved by controlling metal flow in the process of welding by increase the friction constant of ring part. Heat transfer analysis and flow simulations were in good agreement wish welding experiments.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 춘계학술대회 논문집
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• pp.51-55
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• 1999

Recently, manufacturing work has been transformed to advanced technology intensive form from mass production with a little items required in the past. It was demanded that superior workpiece surface integrity. However, the study of ductile mode machining was proceeded actively.In this paper, it is developed Ultra-Micro Indentation Device using the PZT actuator. Experimentally, by using theUltra-Micro Indentation device, the micro fracture behavior of the silicon wafer was invesgated. It was possible that ductile-brittle transition point in ultimate surface of brittle material can be detected by adding an acoustic emission sensor system to the Ultra-Micro Indentation apparatus.

• 한국정밀공학회지
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• 제8권1호
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• pp.74-83
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• 1991

A study on the Correlation of Orthogonal Cutting Parameter (Cutting speed, Depth of cut, Feed Rate) and Acoustic Emission Signal. It is well known that acoustic emission (AE) is the emission of elastic wave resulting from the deformation and fracture of materials. This study estabished correlation of orthogonal cutting parameter and AE signal, and researched into in-process monitoring of tool wear and failure. The results are as follow; 1. AE RMS was under the influence of cutting speed but hardly influenced by depth of cut and feed rate. 2. AE RMS was under the influence of flank wear. 3. AE count rate increased by increased cutting speed. 4. AE RMS value was rapidly increased in 130 m flank wear.

• 소성∙가공
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• 제31권1호
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• pp.5-10
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• 2022

In multi-stage cold forging process, to enhance the productivity and product quality, in-site process monitoring technique by implanting sensors such as piezo-sensor and acoustic emission sensor has been continuously studied. For accurate analysis of the process, the selection of appropriate sensors and implantation positions are very important. Until now, in a multi-state forging machine, wedge parts located at the end of punch-set are used but it is difficult to analyze minute changes in die block-set. In this study, we also implanted sensors to the die part (die spacer) and compared signals from both sensors and found that sensing signals from die part showed enhanced process monitoring results.

• 대한두개안면성형외과학회지
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• 제17권3호
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• pp.146-153
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• 2016

Background: Restoring the orbital cavity in large blow out fractures is a challenge for surgeons due to the anatomical complexity. This study evaluated the clinical outcomes and orbital volume after orbital wall fracture repair using a rapid prototyping (RP) technique and intraoperative navigation system. Methods: This prospective study was conducted on the medical records and radiology records of 12 patients who had undergone a unilateral blow out fracture reconstruction using a RP technique and an intraoperative navigation system from November 2014 to March 2015. The surgical results were assessed by an ophthalmic examination and a comparison of the preoperative and postoperative orbital volume ratio (OVR) values. Results: All patients had a successful treatment outcome without complications. Volumetric analysis revealed a significant decrease in the mean OVR from $1.0952{\pm}0.0662$ (ranging from 0.9917 to 1.2509) preoperatively to $0.9942{\pm}0.0427$ (ranging from 0.9394 to 1.0680) postoperatively. Conclusion: The application of a RP technique for the repair of orbital wall fractures is a useful tool that may help improve the clinical outcomes by understanding the individual anatomy, determining the operability, and restoring the orbital cavity volume through optimal implant positioning along with an intraoperative navigation system.

• 한국공작기계학회논문집
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• 제16권4호
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• pp.108-112
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• 2007

This study analyzes the dynamic fracture phenomenon that aluminum rod impacts aluminum plate or rigid plate and deforms. The value of von-Mises stress in the instance that aluminum rod deforms on rigid plate after contact becomes 1.3 times as large as that in the instance of contact. On the contrary, the value of von-Mises stress in the instance that aluminum rod goes through aluminum plate after contact becomes 0.7 times as small as that in the instance of contact. The value of internal energy in the instance that aluminum rod contacts aluminum plate becomes 2.3 times as large as that in the instance that aluminum rod contacts rigid plate. But the value of kinetic energy in the instance that aluminum rod contacts aluminum plate becomes 0.9 times as small as that in the instance that aluminum rod contacts rigid plate. The value of internal energy in the instance that aluminum rod goes through aluminum plate after contact becomes 0.7 times as small as that in the instance that aluminum rod impacts rigid plate and deforms. And the value of sliding energy in the instance that aluminum rod contacts aluminum plate becomes 0.2 times as small as that in the instance that aluminum rod contacts rigid plate. The value of total energy in case that aluminum rod impacts aluminum plate becomes 0.9 times as small as that in the case that aluminum rod impacts rigid plate.

• 한국기계가공학회지
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• 제16권1호
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• pp.36-41
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• 2017

In this paper, $Si_3N_4/hBN$ ceramics with various hexagonal boron nitride (hBN) contents (0, 10, 20, or 30 wt%) were fabricated via spark plasma sintering (SPS) at $1500^{\circ}C$, 50MPa, and 10m holding time. The material properties such as the relative density, hardness, and fracture toughness were systematically evaluated according to the hBN content in the $Si_3N_4/hBN$ ceramics. The results show that relative density, hardness, and fracture toughness continuously decreased as the hBN content increased. In addition, peak-step drilling (with tool diameter $500{\mu}m$) was performed to observe the effects of hBN content in micro-hole shape and cutting force. A machined hole diameter of $510{\mu}m$ (entrance) and stable cutting force were obtained at 30 wt% hBN content. Consequently, $Si_3N_4/30wt%$ hBN ceramic is a feasible material upon which to apply semi-conductor components, and this study is very meaningful for determining correlations between material properties and machining performance.

• 대한기계학회논문집A
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• 제29권10호
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• pp.1361-1368
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• 2005

The structural and leakage integrity of steam generator tubes should be sustained all postulated loads with appropriate margin even if a crack is present. During the past three decades, for effective integrity evaluation, several limit load solutions have been used world-widely. However, to predict accurately load carrying capacities of specific components under different conditions, the solutions have to be modified by using lots of experimental data. The purpose of this paper is to propose a new burst pressure estimation scheme based on fracture mechanics analyses for steam generator tube with an axial or circumferential through-wall crack. A series of three dimensional elastic-plastic finite element analyses were carried out and, then, closed-form estimation equations with respect to both J-integral and crack opening displacement were derived through reference stress method. The developed engineering equations were utilized for structural integrity evaluation and the resulting data were compared to the corresponding ones fiom experiments as well as limit load solutions. Thereafter, since the effectiveness was proven by promising results, it is believed that the proposed estimation scheme can be used as an efficient tool for integrity evaluation of cracked steam generator tubes.

• 대한족부족관절학회지
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• 제5권1호
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• pp.35-42
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• 2001

Purpose: To analyze the results of conservative or surgical treatment after computed tomograhy(CT) classification in intraarticular calcaneal fractures. Materials and methods: From January 1996 to May 1999, we prospectively analyze 23 cases of intraarticular calcaneal fractures who were treated conservatively or operated by open reduction and internal fixation by extensive L-shaped lateral approach after CT classification. Results: A functional scoring system of 0-100 points which was based upon the responses to AOFAS Ankle-Hindfoot Scale for the operative group was at 82.8, compared with 73.2 for the non-operative group, and these were meaningful statistically(P<0.05). Of type I fracture, in the operative group there were 2 excellent results and in the non-operative group there were 2 excellent results, 1 good result. or type II fractures, in the operative group there were 2 excellent results, 3 good results, 1 fair result and in the non-operative group there were 1 good result, 1 fair result, 2 poor results. Of type III fractures, in the operative group there were 2 fair results, 2 poor results and in the non-operative group there were 1 fair result, 3 poor results. Bohler angles of subtalar joint were changed from initial average $13.3^{\circ}$ to postoperative average $20.9^{\circ}$ for the operative group compared with from initial average $15.5^{\circ}$ to follow-up average $14.8^{\circ}$ of the non-operative group(P<0.01). Conclusions: Computed tomography in the evaluation of intraarticular calcaneal fractures is effective tool. We believed that open reduction and internal fixation in all Crosby & Fitzgibbons type II and according to degrees of comminution reducible type III for the intraarticular calcaneal fractures is more effective method than conservative treatment.