• 제목/요약/키워드: Tolerance optimization

검색결과 143건 처리시간 0.023초

반응표면모델과 공정능력지수를 적용한 로워암 설계변수의 공차최적화 (Tolerance Optimization of Design Variables in Lower Arm by Using Response Surface Model and Process Capability Index)

  • 이광기;노윤철;한승호
    • 한국CDE학회논문집
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    • 제18권5호
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    • pp.359-366
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    • 2013
  • In the lower arm design process, a tolerance optimization of the variance of design variables should be preceded before manufacturing process, since it is very cost-effective compared to a strict management of tolerance of products. In this study, a design of experiment (DOE) based on response surface model (RSM) was carried out to find optimized design variables of the lower arm, which can meet a given requirement of probability constraint for the process capability index (Cpk) of the weight and maximum stress. Then, the design space was explored by using the central composite design method, in which the 2nd order Taylor expansion was applied to predict a standard deviation of the responses. The optimal solutions satisfying the probability constraint of the Cpk were found by considering both of the mean value and the standard deviation of the design variables.

Service Deployment Strategy for Customer Experience and Cost Optimization under Hybrid Network Computing Environment

  • Ning Wang;Huiqing Wang;Xiaoting Wang
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • 제17권11호
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    • pp.3030-3049
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    • 2023
  • With the development and wide application of hybrid network computing modes like cloud computing, edge computing and fog computing, the customer service requests and the collaborative optimization of various computing resources face huge challenges. Considering the characteristics of network environment resources, the optimized deployment of service resources is a feasible solution. So, in this paper, the optimal goals for deploying service resources are customer experience and service cost. The focus is on the system impact of deploying services on load, fault tolerance, service cost, and quality of service (QoS). Therefore, the alternate node filtering algorithm (ANF) and the adjustment factor of cost matrix are proposed in this paper to enhance the system service performance without changing the minimum total service cost, and corresponding theoretical proof has been provided. In addition, for improving the fault tolerance of system, the alternate node preference factor and algorithm (ANP) are presented, which can effectively reduce the probability of data copy loss, based on which an improved cost-efficient replica deployment strategy named ICERD is given. Finally, by simulating the random occurrence of cloud node failures in the experiments and comparing the ICERD strategy with representative strategies, it has been validated that the ICERD strategy proposed in this paper not only effectively reduces customer access latency, meets customers' QoS requests, and improves system service quality, but also maintains the load balancing of the entire system, reduces service cost, enhances system fault tolerance, which further confirm the effectiveness and reliability of the ICERD strategy.

비균일 수렴허용오차 방법을 이용한 분지한계법 개선에 관한 연구 (A Non-Uniform Convergence Tolerance Scheme for Enhancing the Branch-and-Bound Method)

  • 정상진;;최경현;최동훈
    • 대한기계학회논문집A
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    • 제36권4호
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    • pp.361-371
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    • 2012
  • 혼합이산비선형계획법(mixed-discrete nonlinear programming) 문제의 최적화를 위한 대표적인 기법 중에 하나인 분지한계법(branch-and-bound method)은 다른 기법에 비해 강건하지만 분지한계법 내부의 각 노드마다 연속최적화를 수행해야 하기 때문에 많은 함수 계산이 요구되는 것으로 알려져 있다. 이러한 분지한계법의 단점을 극복하기 위하여 크게 두 가지 연구를 수행하였다. 먼저, 분지한계법의 각 노드마다 동일한 수렴허용오차를 설정해주던 기존의 방법을 대체할 수 있는 비균일 수렴허용오차 방법을 제안하였다. 또한 분지한계법에 적용할 수 있는 5 가지 분지순서 방법 중에서 분지한계법의 성능을 가장 극대화할 수 있는 분지순서 방법을 제시하였다. 수렴허용오차 방법과 분지순서 방법들을 각각 선택하여 분지한계법에 적용한 후 7 개의 수학예제와 4 개의 공학예제에 대하여 테스트를 수행한 결과, 제안된 비균일 수렴허용오차 방법과 5 가지 분지순서 방법 중 최소간 격차이법을 분지한계법에 함께 적용할 경우 분지한계법의 성능이 가장 극대화 됨을 확인할 수 있었다.

Torusity Tolerance Verification using Swarm Intelligence

  • Prakasvudhisarn, Chakguy;Kunnapapdeelert, Siwaporn
    • Industrial Engineering and Management Systems
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    • 제6권2호
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    • pp.94-105
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    • 2007
  • Measurement technology plays an important role in discrete manufacturing industry. Probe-type coordinate measuring machines (CMMs) are normally used to capture the geometry of part features. The measured points are then fit to verify a specified geometry by using the least squares method (LSQ). However, it occasionally overestimates the tolerance zone, which leads to the rejection of some good parts. To overcome this drawback, minimum zone approaches defined by the ANSI Y14.5M-1994 standard have been extensively pursued for zone fitting in coordinate form literature for such basic features as plane, circle, cylinder and sphere. Meanwhile, complex features such as torus have been left to be dealt-with by the use of profile tolerance definition. This may be impractical when accuracy of the whole profile is desired. Hence, the true deviation model of torus is developed and then formulated as a minimax problem. Next, a relatively new and simple population based evolutionary approach, particle swarm optimization (PSO), is applied by imitating the social behavior of animals to find the minimum tolerance zone torusity. Simulated data with specified torusity zones are used to validate the deviation model. The torusity results are in close agreement with the actual torusity zones and also confirm the effectiveness of the proposed PSO when compared to those of the LSQ.

SIMULTANEOUS OPTIMIZATION OF TOLERANCE SYNTHESIS IN ASSEMBLY AND COMPONENT DIMENSIONS

  • Kim Young Jin;Cho Byung Rae
    • 한국경영과학회:학술대회논문집
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    • 한국경영과학회/대한산업공학회 2003년도 춘계공동학술대회
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    • pp.529-536
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    • 2003
  • The majority of previous studios on tolerance synthesis have viewed the issue as a design methodology to determine optimal component tolerances on behalf of a manufacturer. while meeting given assembly tolerance requirements Although a considerable amount of research has been done on this issue. a couple of important questions still remain unanswered First. how ran a design engineer quantitatively incorporate a customer's perception on a product quality into a tolerance synthesis scheme at the early design stage Second. how ran component tolerances and assembly tolerance be optimized in a simultaneous way? To answer these questions. this article presents the customer-driven concurrent tolerance synthesis which is facilitated by the notion of truncated distribution and the use of mathematical programming techniques. while adopting the major principles of Tagurhl philosophy. The work presented in the article is an effort to gain insight, which can be useful in practice when setting up guidelines for an overall tolerance synthesis.

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NFR 시스템 헤드의 광 부품 조립 정밀도 분석 (Analysis of Assembling Tolerance of Optical Components in NFR System)

  • 오형렬;권대갑;이준희;윤형길;김진용;김수경;김영식
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 춘계학술대회논문집
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    • pp.718-721
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    • 2001
  • For higher recording density in optical data storage, near field optics is being actively researched as one of the promising alternatives. But the tight assembling tolerance in NFR is one of big barriers to overcome for the realization of it. In this paper, the tolerances in assembling optic components of NFR system are analyzed. Some of key tolerances can be loosened by the optimization of objective lens design. But one of them become too tight by the optimization and should be controlled by other means. One of possible methods to control the tolerance is discussed.

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고성능 순차적 선형화 방법을 이용한 선박 최적 초기설계 기법 -최적화 설계 전용 언어의 개발 및 응용- (Optimum Preliminary Ship Design Technique by Using Sophisticated Sequential Linear Approximation Method -Development and Application of User Oriented Design Optimization Language-)

  • 이규열
    • 대한조선학회지
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    • 제25권3호
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    • pp.35-45
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    • 1988
  • This paper presents a sophisticated Sequential Linear Approximation Method(SLAM) to solve nonlinear optimization problem and the performance of this method is compared with those of the Penalty Function Method(SUMT), Tangent Search Method(TSM) and Flexible Tolerance Method(FTM). To improve the convenience and flexibility in using the proposed SLAM, an user oriented design optimization language is developed and the application examples are shown for the optimization of propeller principal dimensions and the optimization of bulk carrier principal particulars.

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Statistical Tolerance Allocation을 이용한 제조비용과 품질손실비용의 최소화 (The Minimization of Tolerance Cost and Quality Loss Cost by the Statistical Tolerance Allocation Method)

  • 김선호;권용성;이병기;강경식
    • 대한산업공학회지
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    • 제24권2호
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    • pp.175-183
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    • 1998
  • When a product is designed, tolerances must be given to the product so that required functions are guaranteed and production costs are minimized. In this research, a model is suggested which allocates tolerances to components optimally according to the STA(Statistical Tolerance Allocation) method. Taking into account the concept that dimensional errors have characteristics of statistical distributions, this model presents the discrete pseudo-boolean approach for the tolerance optimization by minimizing the tolerance cost and the quality loss cost. In this approach, two methods are proposed for the reduction of the problem scale; 1) a method for converting the minimization model for casts into the maximization model for cost savings, and 2) procedures to reduce the number of constraints and variables.

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핵연료 봉다발내 Y 혼합날개의 형상최적설계 (SHAPE OPTIMIZATION OF A Y-MIXING VANE IN NUCLEAR FUEL ASSEMBLY)

  • 정상호;김광용;김강훈;박성규
    • 한국전산유체공학회지
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    • 제14권2호
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    • pp.1-8
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    • 2009
  • The purposes of present work are to analyze the convective heat transfer with three-dimensional Reynolds-averaged Navier-Stokes analysis, and to optimize shape of the mixing vane taken tolerance into consideration by using the analysis results. Response surface method is employed as an optimization technique. The objective function is defined as a combination of heat transfer rate and inverse of pressure drop. Two bend angles of mixing vane are selected as design variables. Thermal-hydraulic performances have been discussed and optimum shape has been obtained as a function of weighting factor in the objective function. The results show that the optimized geometry improves the heat transfer performance far downstream of the mixing vane.

식스시그마 제약조건을 고려한 로워암의 공차 최적설계 (Tolerance Optimization of Lower Arm Used in Automobile Parts Considering Six Sigma Constraints)

  • 이광기;한승호
    • 대한기계학회논문집A
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    • 제35권10호
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    • pp.1323-1328
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    • 2011
  • 자동차 로워암과 같이 다양한 형상설계변수를 갖는 부품모듈의 최근 설계경향은 설계자가 관심을 갖는 설계영역을 선형 및 2 차 다항식으로 근사화시키는 반응표면모델로 탐색하고, 다음 단계로서 최적설계를 수행하는 것이다. 본 연구에서는 로워암의 설계변수 변화에 따른 작용응력과 중량의 비선형적 변화뿐만 아니라 이의 예측에 적합한 신경망모델로 직교성과 균형성을 모두 만족시키는 다수준 전산실험계획법으로 설계영역을 탐색하였다. 구축된 신경망모델에 형상 설계변수의 공차도 같이 고려할 수 있는 식스시그마 제약조건을 적용하여 로워암의 공차 최적설계를 수행하고, 최적해의 공차 강건성을 확보하였다.