• Title/Summary/Keyword: Tolerance control

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Calculating Cp of Position Tolerance when MMC Applied at Datum and Position Tolerance (데이텀과 위치공차에 최대실체조건이 적용되었을 경우의 위치공차의 Cp)

  • Kim, Jun-Ho;Chang, Sung-Ho
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.3
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    • pp.1-6
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    • 2017
  • Process capability is well known in quality control literatures. Process capability refers to the uniformity of the process. Obviously, the variability in the process is a measure of the uniformity of output. It is customary to take the 6-sigma spread in the distribution of the product quality characteristic as a measure of process capability. However there is no reference of process capability when maximum material condition is applied to datum and position tolerance in GD&T (Geometric Dimensioning and Tolerancing). If there is no material condition in datum and position tolerance, process capability can be calculated as usual. If there is a material condition in a feature control frame, bonus tolerance is permissible. Bonus tolerance is an additional tolerance for a geometric control. Whenever a geometric tolerance is applied to a feature of size, and it contains an maximum material condition (or least material condition) modifier in the tolerance portion of the feature control frame, a bonus tolerance is permissible. When the maximum material condition modifier is used in the tolerance portion of the feature control frame, it means that the stated tolerance applies when the feature of size is at its maximum material condition. When actual mating size of the feature of size departs from maximum material condition (towards least material condition), an increase in the stated tolerance-equal to the amount of the departure-is permitted. This increase, or extra tolerance, is called the bonus tolerance. Another type of bonus tolerance is datum shift. Datum shift is similar to bonus tolerance. Like bonus tolerance, datum shift is an additional tolerance that is available under certain conditions. Therefore we try to propose how to calculate process capability index of position tolerance when maximum material condition is applied to datum and position tolerance.

Tolerance Control for the Inner Open-Switch Faults of a T-Type Three-Level Rectifier

  • Lee, June-Seok;Lee, Kyo-Beum
    • Journal of Power Electronics
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    • v.14 no.6
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    • pp.1157-1165
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    • 2014
  • The T-type topology is a three-level topology that has an advantage in terms of its number of switching device and its efficiency when compared to the neutral-point clamped (NPC)-type topology. With the recent increase in the usage of the T-type topology, the interest in its reliability has also increased. Therefore, a tolerance control for a T-type rectifier is necessary to improve the reliability of applications when an open-switch fault occurs. NPC-type rectifiers cannot eliminate input current distortion completely. However, the T-type rectifier is able to restore distorted current. In this paper, a tolerance control for the $S_{x2}$ and $S_{x3}$ open-switch faults of a T-type rectifier is proposed where it is advantageous in terms of efficiency when compared with other tolerance controls. The performance of the proposed tolerance control is verified through simulation and experimental results.

A Study on Software Based Fault-Tolerance Techniques for Flight Control Computer (비행조종컴퓨터 소프트웨어 기반 고장허용 설계 기법 연구)

  • Yoon, Hyung-Sik;Kim, Yeon-Gyun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.3
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    • pp.256-265
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    • 2016
  • Software based fault tolerance techniques are designed to allow a system to tolerate software faults in the system. Fault tolerance techniques are divided into two groups : software based fault tolerance techniques and hardware based fault tolerance techniques. We need a proper design method according to characteristics of the system. In this paper, the concepts of software based fault tolerance techniques for Dual Flight Control Computer are described. For software based fault tolerance design, we classified software failure, designed a way for failure detection and the way of recovery. Eventually the effectiveness of software based fault tolerance techniques was verified through the Software Test Environment(STE).

Quality Control with Tolerance Analysis (공차해석에 기반 한 U-joint 어셈블리 품질관리)

  • Lee, Jang-Yong
    • Journal of Korean Institute of Industrial Engineers
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    • v.36 no.4
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    • pp.243-247
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    • 2010
  • Every products, which made by mass production, is not identical in their size but have variations in some intervals specified by tolerance dimensions. Tolerances play major role in standardization of part and its quality, and also make a huge impact on manufacturing cost. The optimal condition for tolerances is giving the values as loose as possible for low production cost while satisfying quality specification, which usually demand tight control of tolerances. Tolerance analysis is necessary to get an optimal solution for this conflict situation. This paper have studied tolerance analysis for universal joint assembly of vehicle steering system and tried to find useful results of the study for product design and quality control.

Analysis of the redundant architecture for the fault-tolerance of a distributed control system

  • Moon, Hong-ju
    • Proceedings of the Korean Reliability Society Conference
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    • 2000.04a
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    • pp.231-238
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    • 2000
  • The distributed digital control system has many shared common components, and a single fault in the system may have effects on not a single function. Not as in an analog system, the faults in a digital system usually make discrete and abrupt changes in its output, which are hard to be expected. To cope with these situations, the fault-tolerance is an inevitable property of a distributed control system. A distributed digital control system consists of many equipments, and each equipment can be implemented by many different technologies. The fault-tolerance has to be implemented depend-ing on the overall architecture and how each equipment is implemented. The paper analyzes and compares the strategies and tactics to add the fault-tolerances in a distributed digital control system, and studies how they can be combined appropriately.

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Tolerance Analysis of Automobile Steering System (상용차 조향장치용 U-joint 어셈블리 공차해석)

  • Lee, Jang-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.12
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    • pp.1397-1402
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    • 2011
  • Quality of manufactured goods under mass production system depends largely upon accuracy rate of quality control. Tolerance analysis is a useful method to set up a guide for inspection of product. However it usually would happen that strict tolerance provoke very high manufacturing cost. It is the main concern of tolerance analysis to find optimal values of tolerance to satisfy both quality and cost. This paper presents three tolerance analysis methods and its corresponding results upon automobile steering system to analysis the merits and demerits of each method.

A Study on Fault-Tolerance Design Methods for Nuclear Digital Control Systems (원전 디지털 제어계통을 위한 고장허용설계방법론에 관한 연구)

  • Go, Won-Seok;Choe, Jung-In
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.49 no.1
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    • pp.1-9
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    • 2000
  • In this paper, a design method of fault-tolerance is presented for the nuclear digital control systems composed of software and hardware. As a quantitative design method measure of fault-tolerance, we used Reliability, Availability and Safety. To implement the proposed fault-tolerance, a prototype system has been devised for the digital control systems and a quantitative method of 'Markovian Model' is applied. The results provide the appropriate degree of redundancy and diversity, and fail-safe.

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Tolerance: An Ideal Co-Survival Crop Breeding System of Pest and Host in Nature with Reference to Maize

  • Kim, Soon-Kwon
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.45 no.1
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    • pp.59-70
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    • 2000
  • In nature, plant diseases, insects and parasites (hereafter called as "pest") must be co-survived. The most common expression of co-survival of a host crop to the pest can be tolerance. With tolerance, chemical uses can be minimized and it protects environment and sustains host productivity and the minimum pest survival. Tolerance can be applicable in all living organisms including crop plants, lifestocks and even human beings. Tolerant system controls pest about 90 to 95% (this pest control system often be called as horizontal or partial resistance), while the use of chemicals or selection of high resistance controls pest 100% (the most expression of this control system is vertical resistance or true resistance). Controlling or eliminating the pests by either chemicals or vertical resistance create new problems in nature and destroy the co-survial balance of pest and host. Controlling pests through tolerance can only permit co-survive of pests and hosts. Tolerance is durable and environmentally-friend. Crop cultivars based on tolerance system are different from those developed by genetically modified organism (GMO) system. The former stabilizes genetic balance of a pest and a host crop in nature while the latter destabilizes the genetic balance due to 100% control. For three decades, the author has implemented the tolerance system in breeding maize cultivars against various pests in both tropical and temperate environments. Parasitic weed Striga species known as the greatest biological problem in agriculture has even been controlled through this system. The final effect of the tolerance can be an integrated genetic pest management (IGPM) without any chemical uses and it makes co-survival of pests in nature.in nature.

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A Study on the Specification-Oriented Control Chart (제품규격중심(製品規格中心)의 관리도(管理圖)에 관한 고찰(考察))

  • Kim, Gwang-Seop
    • Journal of Korean Society for Quality Management
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    • v.7 no.2
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    • pp.3-6
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    • 1979
  • The Specification-Oriented Control Chart is obtained by moving from the tolerance limits toward the center line. And when chart are based on center lines, no automatic tie-in with tolerance is provided. The author recomend the Specification-Oriented Control Chart in instances where tolerance limits on the individual unit or product must be met.

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A Comparison Study between Composite and Multiple Single-Segment Profile Control (Profile의 Composite와 Multiple Single-Segment Control의 비교 연구)

  • Kim, Jun-Ho;Chang, Sung-Ho;Ra, Doo-Wan
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.39 no.4
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    • pp.1-6
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    • 2016
  • As manufacturing industries become globalized, product design affects every area of organization. The design sets the goals for a number of different departments, so if it fails to effectively communicate these goals, the entire organization is less efficient. In addition, To communicate clearly, the design must represent a product that meets its technical specification. GD&T (Geometric Dimensioning and Tolerancing) is one of the most important factors, which has an effect on efficiency of manufacture system, in designing products. However, most of designers in different industries are prone to ignore the importance of GD&T. To analyse the importance of GD&T compliance with international standards for design drawing, a comparison analysis of the difference between two methods, composite profile control and multiple single segment profile control, is performed on three different cases and suggests how it used to be more suitable. Composite profile tolerance is specified by a dual feature control frame that has one profile symbol specified with two lines of tolerance information. Whereas a multiple single segment profile control is when two or more single segment profile callouts are used to define the location and/or orientation and/or size and/or form of a part feature. In this study, the following results will be provided : a clear definition and an obvious difference of the tolerance zone, datums and datums sequence and minimization of tolerances. On this study, composite profile tolerance and multiple single segment profile tolerance were discussed. Next steps of research will consist on reaching more accurate results for profile control. Further research will be focused on dealing with the remaining 14 symbols of GD&T.