• 제목/요약/키워드: Tight Tolerance

검색결과 28건 처리시간 0.027초

고속철도 전차선로 고장력 실시간 모니터링 기술 구현 (Implementation Technique of Real-time Monitoring System for High-Speed Rail Contact Wire with High Tension)

  • 조용현;박영;정현진
    • 전기학회논문지
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    • 제64권8호
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    • pp.1256-1261
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    • 2015
  • Along with the increase of railway catenary system operation speed to 400 km/h, there have been growing demands for good quality current collection systems that satisfy quality standards as well as criteria for safe working. Retaining uniform elasticity tension of contact wires is essential in maintaining high quality contact between pantograph and OCL (Overhead Contact Line) of current collection systems in high speed railways. Therefore, the tension of contact wire must be kept within tight tolerance limits in both working conditions and adverse weather conditions of catenary system. In accordance with these conditions, this paper presents a real time monitoring system for the tensioning device of the newly installed catenary system on the special route of Honam high speed line for 400 km/h operation. For the verification of the true value of tension of contact wires, we have developed ring-type tensioning sensors which were installed on supporting points of mast which compose the catenary system. According to the field test performed on the Honam high speed line catenary system, variation of tension was measured accurately in real-time.

유한요소해석과 실험의 비교를 통한 헤밍 공정에서의 턴다운 및 롤인 결함 예측 (Prediction of Turn-down and Roll-in in Hemming Processes through the Comparison between FEA and Experiment)

  • 정헌철;임재규;김형종
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.101-105
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    • 2005
  • Hemming process, composed of flanging, pre-hemming and main hemming, is the last one of a series of forming processes conducted on the automotive panels, having a great influence on the outward appearance of them. The hem quality can be quantitatively defined by the hemming defects including turn-down, warp and roll-in. However, it is difficult to evaluate and predict the hem quality through the experimental measurement or the numerical calculation since the size of defects is very small. This study is focused on how to simulate in the finite element analysis (FEA) the same conditions as in the experiment. The FEA result on turn-down, that was obtained from a finite element model including the spring element linked to the flanging pad, had a good correlation with the experimental data. It was found that the radius of curvature of the flange deeply affects the final hem quality and therefore high rigidity of forming tools and tight assembling tolerance are highly recommended. An over-stroke of the main hemming punch is also proposed to reduce the turn-down.

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PES 여과막의 물리적 막오염 개선을 위한 기공 구조 개선 연구 (Improving Physical Fouling Tolerance of PES Filtration Membranes by Using Double-layer Casting Methods)

  • 김창헌;유영민;김인철;남승은;이정현;백영빈;조영훈
    • 멤브레인
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    • 제33권4호
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    • pp.191-200
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    • 2023
  • Polyethersulfone (PES)은 친수성과 상분리법의 용이성 덕분에 수처리 및 정제 분야에서 정밀여과 및 한외여과막 소재로 일반적으로 사용된다. 그러나, 비용매 유도 상분리법으로 제조된 PES 분리막, 특히 지지체가 없는 여과막의 경우 도프의 조성과 기재의 특성에 따라 여과막 하부에 낮은 기공도를 갖는 치밀층이 형성되기 쉽고, 이러한 치밀층으로 인해 수투과 저항이 증가하고 오염물질의 쌓임에 의한 막오염이 일어난다. 본 연구에서는 PES 여과막 제조 시 상전이 과정의 수축으로 인해 분리막 하부에 물이 침투하여 치밀층을 형성, 심각한 막오염을 유발할 수 있음을 확인하였다. 동일한 선택층을 갖는 PES 여과막을 단일층 및 이중층 캐스팅법으로 각각 제조하여 하부 치밀층이 여과막의 투과성능 및 막오염에 미치는 영향을 파악하고자 하였다. 하부 치밀층이 없는 이중층 캐스팅된 여과막은 기존 여과막 대비 높은 투과성능 및 막오염에 대한 저항성을 보였으며, 이를 통해 다공성 여과막의 내오염성을 향상시키기 위한 표면 기공도 및 기공 구조 등 물리적 구조의 최적화가 중요함을 확인하였다.

경량화 소재의 반용융 및 주조/단조기술 (Semi-Solid Forming, Casting and Forging Technologies of Lightweight Materials)

  • 강충길;최재찬;배원병
    • 한국정밀공학회지
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    • 제17권4호
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    • pp.7-21
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    • 2000
  • This paper describes an overview of the thixoforming and thixomolding processes. Semi-solid metalworking (SSM), which is called the thixoforming process of aluminium materials, incorporates the elements of both casting and for the manufacture of near net shape parts. The SSM has some advantages such as net shape or near net shape manufacturing, the ability to form thin walls, excellent surface finish, tight tolerance, and excellent dimensional precision. The thixomolding process of Mg alloy (AZ9l) is a combination of two technologies both conventional die casting and plastic injection molding. The feed material used is a machined chip with a geometry of approximately 1 mm square and a length of 2~3 mm. The semi-solid forming (SSF) of high quality aluminium and magnesium parts will be established in the automotive and electronic industry, in the future. The hybrid method of casting/forging has been caused attention. This process uses a preformed material made by casting instead of the wrought material and finishes it by a single forging process. This process is expected to lower costs without sacrificing the mechanical and finishes it by a single forging process. The process is expected to lower costs without sacrificing the mechanical properties. The authors, intending that the casting/forging process contributes to a reduction in production cost of aluminum automotive parts in Korea, describes the feature of the casting/forging process, aluminum alloys suitable for the cast preform, microstructure and mechanical properties of the cast preform, application examples of cast/forging, and further study.

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편광에 무관한 1 ${\times}$ 8 InGaAsP/InP 다중모드간섭 광분배기의 설계 및 제작 (Design and Fabrication of a Polarization-Independent 1 ${\times}$ 8 InGaAsP/InP MMI Optical Splitter)

  • Yu, Jae-Su;Moon, Jeong-Yi;Bae, Seong-Ju;Lee, Yong-Tak
    • 한국광학회:학술대회논문집
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    • 한국광학회 2000년도 하계학술발표회
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    • pp.28-29
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    • 2000
  • Optical power splitters and/or couplers are important components for optical signal distribution between channels both in wavelength division multiplexing(WDM) systems and photonic integrated circuits(PICs). Since polarization is usually not known after propagation in an optical fiber, passive WDM components have to be polarization insensitivity, Compared to alternatives such as directional couplers or Y-junction splitters, splitters based on multimode interference(MMI) have found a growing interest in recent yens because of their desirable characteristics, such as compact size, low excess loss, wide bandwidth, polarization independence, and relaxed fabrication tolerances$^{(1)}$ . These devices have been fabricated in polymers, silica, or III-V semiconductor materials. A1 $\times$ 4 MMI power splitter on InP materials that were suitable for application in the 1.55-${\mu}{\textrm}{m}$ region$^{(2)}$ . However, the fabrication process of the structure is too complicated and the photolithography tolerance is very tight. Also, a 1 $\times$ 16 InGaAsP/InP MMI power splitter with an excess loss of 2.2dB and a splitting ratio of 1.5dB was demonstrated by using deep etching$^{(3)}$ . The deep etching of the sidewalls through the entire guide layer of the slab waveguide resulted in a number of drawbacks$^{(4)}$ . (omitted)

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푸리에 광학의 디스플레이 기판 결함 검출에의 활용 (Application of Fourier Optics to Defect Inspection of Display Substrates)

  • 정영진;이광
    • 한국광학회지
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    • 제28권1호
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    • pp.1-8
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    • 2017
  • 본 연구에서는 디스플레이 기판의 결함 검출을 위해 푸리에 광학을 이용하는 방법에 대하여 제안하였다. 제안하는 방법은 고배율의 광학계를 사용하지 않기 때문에 비용적 부담이 적은 결함 검출 시스템을 구현하는데 사용될 수 있다. 그리고, 제안하는 방법은 고배율 광학계의 짧은 피사계 심도에 기인하는 기판과 카메라 간의 거리 변화에 대한 엄격한 허용오차를 피할 수 있다. 또한, 카메라와 기판의 가까운 거리로 생기는 접촉으로 인한 손상의 가능성을 피할 수 있다. 푸리에 변환의 특성에 의해 규칙적 패턴인 기판의 위치변화는 회절된 빛의 세기분포에는 영향을 미치지 않기 때문에 검출 알고리즘을 기존의 방식보다 더 간단하게 구현할 수 있다. 제안하는 결함 검출 방법을 전산모사와 함께 설명하고 액정디스플레이의 컬러필터 기판을 예로 실험을 통해 검증하였다.

다중 구성을 이용한 내시경 및 대물렌즈 광학계 공차 민감도 최소화 설계 기술 (Research to Minimize Endoscope and Objective-lens Sensitivity Using Multi-configurations)

  • 정미숙
    • 한국광학회지
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    • 제32권6호
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    • pp.259-265
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    • 2021
  • 최근 렌즈 가공 및 측정 기술의 발전에 따라 렌즈의 제작 조립 기술이 개선되었다. 그럼에도 불구하고 렌즈 제작 조립 기술의 상향에 따른 비용 및 제작 기간의 증가, 온도 및 진동 등의 사용 환경 의존도를 해결하지 못해 이에 따른 불안정해지는 성능 등을 극복하지 못하였다. 또한, 초정밀 광학계에서 효과적으로 민감도를 줄이는 방법은 다수의 보상자를 이용하는 방법인데, 특히 내시경 같은 초소형 렌즈의 경우 렌즈 경통 크기 제약으로 인하여 상거리 보상자 이외 추가적인 보상자 사용에 어려움이 있다. 따라서 렌즈 설계에 있어 공차에 대한 렌즈의 민감도를 최소화하는 것은 무엇보다도 중요한 기술인 바 이를 위한 노력이 필요하며, 렌즈 설계 소프트웨어에서도 민감도를 줄일 수 있는 기능들이 추가되는 추세이다. 본 논문에서는 우선 성능이 최적화된 설계를 도출하고, 이 설계의 민감도를 분석하여 민감도가 높은 요소들을 다중 구성(multi-configuration)에 적용한 뒤 다시 최적화함으로써 렌즈 민감도를 최소화하였으며 사례를 들어 다중 구성 방법이 민감도 저감에 매우 효과적임을 보여주었다.

NF막 제조 및 응용공정 (Preparation and Application of Nanofiltration Membranes)

  • 이규호;오남운;제갈종건
    • 한국막학회:학술대회논문집
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    • 한국막학회 1998년도 제6회 하계 Workshop (98 한국막학회, 국립환경연구원 국제 Workshop, 수자원 보전과 막분리 공정)
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    • pp.135-153
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    • 1998
  • Nanofiltration (NF) is a recently introduced term in membrane separation. In 1988, Eriksson was one of the first authors using the word 'nanofiltration' explicitly. Some years before, FilmTech started to use this term for their NF50 membrane which was supposed to be a very loose reverse osmosis membrane or a very tight ultrafiltration membrane. Since then, this term has been introduced to indicate a specific boundary of membrane technology in between ultrafiltration and reverse osmosis. The application fields of the NF membranes are very broad as follows: Demeneralizing water, Cleaning up contaminated groundwater, Ultrapure water production, Treatment of effleunts containing heavy metals, Offshore oil platforms, Yeast production, Pulp and paper mills, Textile production, Electroless copper plating, Cheese whey production, Cyclodextrin production, Lactose production. The earliest NF membrane was made by Cadotte et al, using piperazine and trimesoyl chloride as monomers for the formation of polyamide active layer of the composite type membrane. They coated very thin interfacially potymerized polyamide on the surface of the microporous polysulfone supports. The NF membrane exhibited low rejections for monovalent anions (chloride) and high rejections for bivalent anions (sulphate). This membrane was called NS300. Some of the earliest NF membranes, like the NF40 membrane of FilmTech, the NTR7250 of Nitto-Denko and the UTC20 and UTC60 of Toray, are formed by a comparable synthesis route as the NS300 membrane. Commercially available NF membranes nowadays are as follows: ASP35 (Advanced Membrane Technology), MPF21; MPF32 (Kiryat Weizmann), UTC20; UTC60; UTC70; UTC90 (Toray), CTA-LP; TFCS (Fluid Systems), NF45; NF70 (FilmTec), BQ01; MX07; HG01; HG19; SX01; SX10 (Osmonics), 8040-LSY-PVDI (Hydranautics), NF CA30; NF PES 10 (Hoechst), WFN0505 (Stork Friesland). The typical ones among the commercially available NF membranes are polyamide composite membrane consisting of interfacially polymerized polyamide active layer and microporous support. While showing high water fluxes and high rejections of multivalent ions and small organic molecules, these membranes have relatively low chemical stability. These membranes have low chlorine tolerance and are unstable in acid or base solution. This chemical instability is appearing to be a big obstacle for their applications. To improve the chemical stability, we have tried, in this study, to prepare chemically stable NF membranes from PVA. The ionomers and interfacially polymerized polyamide were used for the modification of'the PVA membranes. For the detail study of the active layer, homogeneous NF membranes made only from active layer materials were prepared and for the high performance, composite type NF membranes were prepared by coating the active layer materials on microporous polysulfone supports.

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