• Title/Summary/Keyword: Ti-series coating

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Enhancenent of Wear Resistance of TiN Coated High Speed Steel Tools through Improving some Coating Processes (코팅공정 개선에 의한 TiN코팅 고속도강 공구의 내마모특성 향상)

  • Lee, Y.M.;Son, Y.H.;Kim, H.S.;Back, J.Y.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.32-37
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    • 1996
  • Using the are ion plating(AIP) process, TiN coating was deposited onto high speed steel substrates. The effects of coating thickness, titanisum interlayer and shield on wear resisting capability of the coated tools were investigated. In order to promote good adhesion between the substrate and the TiN coating a thin Ti interlayer was deposited. A shield was set up also between Ti target and high speed steel substrates to prevent molten droplets from reaching the substrate. Three series of varying thickness of TiN coated layer were prepared with or without the Ti interlayer, and with or without the shield. The tools with the Ti layer and the shield showed longer tool lifes than those of other series of tools and the commercially available TiN coated HSS tools, by up to 70%.

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A Study on the Coating Characteristics of SCM415 Steel (SCM415 강의 코팅특성에 관한 연구)

  • Jang, Jeong-Hwan;Xu, Zhezhu;Kim, Hae-Ji;Kim, Nam-Kyung;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.117-123
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    • 2011
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as Ti-series, Cr-series & WC/C and TiAlN+WC/C multilayer coating was investigated under room temperature, normal air pressure and no lubricating condition. Therefore, this study carried out research on the friction coefficient, micro hardness(Hv), surface roughness and wear quantity on the vapor deposited coating layers on the SCM415 steel. As the wear experimental result, the excellence of TiAlN+WC/C multilayer coating has been proven by high micro-hardness, low friction coefficient and wear quantity.

Effect of the Ti-series Coating on the Friction and Wear Characteristics of SCM415 Steel (Ti-계 코팅이 SCM415강의 마찰.마모 특성에 미치는 영향)

  • Jang, Jeong-Hwan;Tak, Sung-Hoon;Zhang, Qi;Xu, Zhezhu;Lyu, Sung-Ki
    • Tribology and Lubricants
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    • v.26 no.3
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    • pp.162-166
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    • 2010
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited Tiseries coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as TiN, TiCN, TiAlN was investigated under room temperature, normal air pressure and dry lubricating condition. Therefore this study carried out research on the friction coefficient, micro hardness(Hv), roughness, SEM on the vapor deposited coating layers on the SCM415 steel.

Comparative Study of Corrosion Resistance of Organic Coating and Dry Coating on 304 Stainless Steels Used for Bipolar Plates in Polymer Electrolyte Membrane Fuel Cells (고분자전해질 연료전지 분리판용 304 스테인리스 강재의 유기습식 및 건식코팅에 따른 내식성 비교연구)

  • Yong Hyeon Kim;Jin Sung Park;Sung Jin Kim
    • Corrosion Science and Technology
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    • v.22 no.4
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    • pp.242-251
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    • 2023
  • The electrochemical corrosion behaviors of 304 stainless steels (STSs) with various coatings (organic coating and dry coating) were examined, and their applicability as bipolar plates in polymer electrolyte membrane fuel cells (PEMFCs) was validated. The results showed that the organic-coated samples had a significant decrease in anodic and cathodic current density compared to the uncoated sample. However, an increase in carbon black content in the organic coating or additional heat treatment at 700 ℃ resulted in a decrease in corrosion resistance. In addition, improvements in corrosion resistance achieved by adding TiO2 powder to the organic coating were found to be limited. In contrast, dry coating with TiC and CrC exhibited higher corrosion potential, significantly lower current density, and reduced contact resistance compared to the organic coatings. Notably, the TiC-coated sample showed a comparatively lower current density and more stable behavior than the CrC-coated sample. Based on a series of experimental results, a thin TiC coating without defects is proposed as a promising surface treatment strategy for STS bipolar plates in PEMFC.

The Electric Properties of Surface Coating with CePO4 and M3(PO4)2 (M=Mg, Zn) on Li4Ti5O12 for Energy Storage Capacitor

  • Lee, Jong-Kyu;Yoon, Jung-Rag
    • Journal of Electrical Engineering and Technology
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    • v.13 no.1
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    • pp.413-417
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    • 2018
  • The $Li_4Ti_5O_{12}$ of anode material for the hybrid capacitor was coated using $CePO_4$, $M_3(PO_4)_2$ (M=Mg, Zn). The capacitance of phosphate coated $Li_4Ti_5O_{12}$ was found to be lower than that of $Li_4Ti_5O_{12}$, whereas the equivalent series resistance was higher than that of $Li_4Ti_5O_{12}$. With an increase in cycle number, the base of cylindrical cell exhibited swelling due to gas generated from the reaction between $Li_4Ti_5O_{12}$ and electrolyte. The swelling cycle number of phosphate coated $Li_4Ti_5O_{12}$ was higher than that of $Li_4Ti_5O_{12}$ due to improvement in electrochemical stability. Based on the results, it is proposed that phosphate coating can be employed as a barrier layer to control the gassing reaction by isolating the $Li_4Ti_5O_{12}$ particle from electrolyte solution.

Zirconium Titanate Thin FIlm Prepared by Surface Sol-Gel Process and Effects of Thickness on Dielectric Property

  • Kim, Chy-Hyung;Lee, Moon-Hee
    • Bulletin of the Korean Chemical Society
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    • v.23 no.5
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    • pp.741-744
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    • 2002
  • Single phase of multicomponent oxide ZrTiO4 film could be prepared through surface sol-gel route simply by coating the mixture of 100 mM zirconium butoxide and titanium butoxide on $Pt/Ti/SiO_2Si(100)$ substrate, following pyro lysis at $450^{\circ}C$, and annealing it at 770 $^{\circ}C.$ The dielectric constant of the film was reduced as the film thickness decreased due to of the interfacial effects caused by layer/electrode and a few voids inside the multilayer. However, the dielectric property was independent of applied dc bias sweeps voltage (-2 to +2 V).The dielectric constant of bulk film, 31.9, estimated using series-connected capacitor model was independent of film thickness and frequency in the measurement range, but theoretical interfacial thickness, ti, was dependent on the frequency. It reached a saturated ti value, $6.9{\AA}$, at high frequency by extraction of some capacitance component formed at low frequency range. The dielectric constant of bulk ZrTiO4 pellet-shaped material was 33.7 and very stable with frequency promising as good applicable devices.

Surface Characteristics and Biocompatibility of Hydroxyapatite Deposited Ti alloys by Electrochemical Deposition

  • Lee, Kang;Choe, Han Cheol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2015.11a
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    • pp.141-141
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    • 2015
  • In this study, a series of hydroxyaptite (HAp) are produced on Ti dental implant using electrochemical deposition. Based on the preliminary analysis of the coating structure, composition and morphology. In vitro studies were performed with MC3T3-E1 cell to investigate the effect of biological change on different surface conditions.

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Effects of Catalyst Coating Methods on NO Removal Characteristics of Functional Fabric Filters (촉매 코팅방법에 따른 기능성여과포의 NO 제거 반응 특성)

  • Kang, Min Pil;Song, Yun-Seob;Lee, Hyo Song;Kim, Sang Do;Park, Young Ok;Hwang, Taek-Sung;Rhee, Young-Woo
    • Korean Chemical Engineering Research
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    • v.40 no.6
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    • pp.725-728
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    • 2002
  • A series of fabric filters including P-84, Nomex and PTFE were coated with a commercial $V_2O_5/TiO_2$ catalyst as an effort to develop a functional fabric filter of simultaneous removal of dust and NOx. The coating methods employed are sol-gel coating method, spray coating method and dip coating method, and the effects of coating method on NOx removal performance of functional fabric filter were investigated. Experimental conditions are as follows: the temperatures of $100-250^{\circ}C$ which are the normal operating temperature range of fabric filters, the space velocity of $5,000hr^{-1}$, the oxygen concentration of 6%, and the $NH_3/NO$ ratio of 1.0. Results showed that the sol-gel coating method gave the best NOx removal performance mainly due to its ability in controlling the amount of catalyst and uniform coating.

Corrosion Behavior of Ti-6Al-4V Alloy after Plasma Electrolytic Oxidation in Solutions Containing Ca, P and Zn

  • Hwang, In-Jo;Choe, Han-Cheol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.120-120
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    • 2016
  • Ti-6Al-4V alloy have been used for dental implant because of its excellent biocompatibility, corrosion resistance, and mechanical properties. However, the integration of such implant in bone was not in good condition to achieve improved osseointergraiton. For solving this problem, calcium phosphate (CaP) has been applied as coating materials on Ti alloy implants for hard tissue applications because its chemical similarity to the inorganic component of human bone, capability of conducting bone formation and strong affinity to the surrounding bone tissue. Various metallic elements, such as strontium (Sr), magnesium (Mg), zinc (Zn), sodium (Na), silicon (Si), silver (Ag), and yttrium (Y) are known to play an important role in the bone formation and also affect bone mineral characteristics, such as crystallinity, degradation behavior, and mechanical properties. Especially, Zn is essential for the growth of the human and Zn coating has a major impact on the improvement of corrosion resistance. Plasma electrolytic oxidation (PEO) is a promising technology to produce porous and firmly adherent inorganic Zn containing $TiO_2(Zn-TiO_2)$coatings on Ti surface, and the a mount of Zn introduced in to the coatings can be optimized by altering the electrolyte composition. In this study, corrosion behavior of Ti-6Al-4V alloy after plasma electrolytic oxidation in solutions containing Ca, P and Zn were studied by scanning electron microscopy (SEM), AC impedance, and potentiodynamic polarization test. A series of $Zn-TiO_2$ coatings are produced on Ti dental implant using PEO, with the substitution degree, respectively, at 0, 5, 10 and 20%. The potentiodynamic polarization and AC impedance tests for corrosion behaviors were carried out in 0.9% NaCl solution at similar body temperature using a potentiostat with a scan rate of 1.67mV/s and potential range from -1500mV to +2000mV. Also, AC impedance was performed at frequencies ranging from 10MHz to 100kHz for corrosion resistance.

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Mode I and Mode II Stress Intensity Factors for a Surface Cracked in TiN/Steel Under Hertzian Rolling Contact (Hertzian 접촉하중시 TiN/Steel의 표면균열에 대한 모드 I과 모드 II 응력확대계수)

  • Kim, Byeong-Su;Kim, Wi-Dae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1163-1172
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    • 2001
  • The two dimensional problem of a layered tribological system(TiN/Steel) containing a vertical surface breaking crack and subject to rolling contact is considered in this study. Using finite elements and stress extrapolation method, a series of preliminary models are developed. Preliminary results indicate that the extrapolation technique is valid to determine Modes I and II stress intensity factors for cracks. In the case of TiN/Steel medium, KI and KII were determined for variations in crack length, layer thickness, and load location. The results show that KII reaches maximum values when the contact is adjacent to the crack where Mode I stresses are compressive. KII values decrease with decreased crack length and significantly decrease for reduced layer thickness.