• 제목/요약/키워드: Ti-oxide steel

검색결과 70건 처리시간 0.024초

복합산화물이 형성된 API X80 라인파이프강의 용접열영향부 미세조직과 기계적 특성의 상관관계 연구 (Correlation Study of Microstructure and Mechanical Properties in Heat Affected Zones of API X80 Pipeline Steels containing Complex Oxides)

  • 신상용;오경식;이성학
    • 대한금속재료학회지
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    • 제47권2호
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    • pp.59-70
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    • 2009
  • This study is concerned with the correlation between microstructure and mechanical properties in heat affected zones (HAZs) of API X80 pipeline steels containing complex oxides. Three kinds of specimens were fabricated by varying alloying elements of Ti, Al, and Mg to form complex oxides, and their microstructures, Vickers hardness, Charpy impact properties were investigated. The number of complex oxides increased as the excess amount of Ti, Al, and Mg was included in the steels. The simulated HAZs containing a number of oxides showed a high volume fraction of acicular ferrite region because oxides acted as nucleation sites for acicular ferrite. According to the correlation study between thermal input, volume fraction of acicular ferrite region, and Charpy impact properties, the ductile fracture occurred predominantly when the volume fraction of acicular ferrite region was 65% or higher, and the Charpy absorbed energy was excellent over 200 J. When the volume fraction of acicular ferrite region was 35% or lower, the Charpy absorbed energy was poor below 50 J as the brittle cleavage fracture occurred. These findings suggested that the active nucleation of acicular ferrite in the oxide-containing steel HAZs was associated with the great improvement of Charpy impact properties of the HAZs.

Ti 산화물강의 용접열영향부에서 Acicular Ferrite의 형성에 관한 연구 (A Study on the Formation of Acicular Ferrite in HAZ of Ti-Oxide Steel)

  • 원형민;김용덕;하현승;김준기;김선진;강계명
    • 한국재료학회지
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    • 제6권12호
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    • pp.1221-1232
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    • 1996
  • 용접부 인성을 향상시키기 위해 Ti 산화물을 첨가한 Ti 산화물강에 대하여 용접시 최고가 열온도와 냉각속도의 변화가 용접열영향부의 미세조직에 미치는 영향을 조사하였다. 용접열영향부의 인성향상에 기여하는 acicular ferrite는 140$0^{\circ}C$ 이상의 최고가열온도와 $\Delta$t800-500가 40초보다 빠른 냉각속도에서 활발해 생성되었다. 오스테나이트 결정립내에서 개재물로부터 핵생성된 일차 acicular ferite의 생성량은 전체 aicular ferrite의 약 20% 정도로 적었으며 대부분의 acicular ferrite는 일차 acicular ferrite로부터 생성된 이차 acicular ferrite인 것으로 나타났다. 이차 acicular ferrite는 plate사이에 Fe3C층이 존재하는 것으로 보아 확산기구에 의해 생성되는 것으로 생각된다. 개재물은 TiO, TiO2, TiN, MnS, AI2O3 MnO(galaxite)등으로 구성된 복합상이었으며 개재물이 일차 acicular ferrite의 핵생성 site로 작용하기 위해서는 약 1$\mu\textrm{m}$이상의 크기가 효과적인 것으로 나타났다. Ti 산화물과 TiN는 직접적인 acicular ferrite의 핵생성 site로 작용하기보다는 MnS, galaxite 등의 석출 site로 작용하여 개재물의 크기를 증가시킴으로써 acicular ferrite의 생성을 촉진시키는 것으로 생각된다.

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API X80 라인파이프강의 용접열영향부 충격인성에 미치는 복합산화물의 영향 (Effects of Complex Oxides on HAZ Toughness of Three API X80 Linepipe Steels)

  • 신상용;오경식;강기봉;이성학
    • 대한금속재료학회지
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    • 제46권4호
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    • pp.199-208
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    • 2008
  • This study is concerned with effects of complex oxides on Charpy impact toughness of heat affected zone (HAZ) of API X80 linepipe steels. Three kinds of steels were fabricated by varying alloying elements such as Ti, Al, and Mg and hot-rolling conditions to form complex oxides, and their microstructures and Charpy impact properties were investigated. The number of complex oxides present in the steel containing excess Ti, Al, and Mg was twice larger than that in the conventional steels, while their size ranged from 1 to $3{\mu}m$ in the three steels. After the HAZ simulation test, the steel containing a number of oxides contained about 20 vol.% of acicular ferrite in the simulated HAZ, together with bainitic ferrite and martensite, whereas the HAZ microstructure of the conventional steels consisted of bainitic ferrite and martensite with a small amount of acicular ferrite. This formation of acicular ferrite in the oxide-containing steel was associated with the nucleation of acicular ferrite at complex oxides, thereby leading to the great (five times or more) improvement of Charpy impact toughness over the conventional steels.

용융가압함침공정을 이용한 세라믹 입자 강화 철강복합재료의 제조성 검증 (Fabrication of Ceramic Particulate Reinforced Steel Composites by Liquid Pressing Infiltration Process)

  • 조승찬;이영환;고성민;박현재;이동현;신상민;조일국;이상관;이상복
    • Composites Research
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    • 제31권4호
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    • pp.117-121
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    • 2018
  • 본 연구에서는 용융가압함침 공정을 이용하여 TiC, $TiB_2$, $Al_2O_3$ 세라믹 입자가 분산된 SUS431 금속복합재료를 제조하고 미세조직을 분석하여 세라믹 입자에 따른 제조성에 대해 검토하였다. 젖음성이 나쁜 $Al_2O_3$의 경우 내부에 결함이 다수 존재함을 알 수 있었으며, $TiB_2$ 및 TiC 입자 강화 복합재의 경우 상대적으로 결함이 적고 강화재가 균일 분산되었음을 확인하였다. 특히, TiC-SUS431 복합재료의 경우 TiC와 Fe계 기지합금의 우수한 젖음성 및 용융가압함침공정 적용으로 우수한 계면 특성을 가지며 결함이 적고 균일한 미세조직을 가지는 것을 확인하였다.

Preparation and characterization of TiO2 membrane on porous 316 L stainless steel substrate with high mechanical strength

  • Mohamadi, Fatemeh;Parvin, Nader
    • Membrane and Water Treatment
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    • 제6권3호
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    • pp.251-262
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    • 2015
  • In this work the preparation and characterization of a membrane containing a uniform mesoporous Titanium oxide top layer on a porous stainless steel substrate has been studied. The 316 L stainless steel substrate was prepared by powder metallurgy technique and modified by soaking-rolling and fast drying method. The mesoporous titania membrane was fabricated via the sol-gel method. Morphological studies were performed on both supported and unsupported membranes using scanning electron microscope (SEM) and field emission scanning microscope (FESEM). The membranes were also characterized using X-ray diffraction (XRD) and $N_2$-adsorption / desorption measurement (BET analyses). It was revealed that a defect-free anatase membrane with a thickness of $1.6{\mu}m$ and 4.3 nm average pore size can be produced. In order to evaluate the performance of the supported membrane, single-gas permeation experiments were carried out at room temperature with nitrogen gas. The permeability coefficient of the fabricated membrane was $4{\times}10^{-8}\;lit\;s^{-1}\;Pa^{-1}\;cm^{-1}$.

활성 용가재를 이용한 세라믹 및 스테인레스강의 접합 (Ceramic and stainless steel brazing by active filler metal)

  • 김원배;김숙환;권영각;장래웅;배석천
    • Journal of Welding and Joining
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    • 제9권4호
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    • pp.17-27
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    • 1991
  • The direct brazing technology which could be used for the simplification of brazing process and the improvement of brazed joint quality was studied with $Al_2O_3$ and stainless steels. The brazing of $Al_2O_3$ to STS304 or STS430 was performed under different brazing conditions such as brazing filler metal, temperature, heating rate and brazing time. Microstructural observation and chemical analysis be SEM/EPAM were carried out to verify the quality of brazed joints. 4-point bending strength of brazed joints was also measured to find the optimal brazing conditions. The results showed that, in brazing of $Al_2O_3$, the mixed oxide layer resulted from the reaction between Ti in filler metal and oxide layer on the material surface to be brazed was found to be bery important for the joint quality. The width of oxide layer varied with the brazing conditions such as brazing time, heating rate and chemical composition of filler metals. The strength of brazed joints was more affected by the type of materials and their thermal properties than by brazing heat cycle.

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배관 강재 API 5L X65의 중심편석 (Centerline Segregation of Pipe Plate made of API 5L X65 Steel)

  • 최병학;이상우;김우식;김철만
    • 한국가스학회지
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    • 제24권5호
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    • pp.39-46
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    • 2020
  • 본 논문에서는 파이프라인에서 사용되는 API 5L 철강의 중심선 편석에 대해 다루고자 한다. Mn/S와 Nb 그리고 C는 파이프 두께 방향으로의 중심선에서 편석되는 요소로 알려져 있다. Mn은 일반적으로 긴 점성상을 이루는 S를 동반한다. 중심선의 미세조직은 MnS와 산소를 포함한 Nb/Ti로 구성되어 있는데 이 중심선 지역의 편석효과를 OM, SEM/EDS 및 마이크로비커스 경도기로 분석하였다. Mn, Nb 및 C는 오스테나이트가 페라이트 또는 마르텐사이트로 변태하는 것을 억제시키는 원소이다. 이러한 원소들은 마르텐사이트의 한 종류인 베이나이트 미세조직을 만들 수 있는데 이는 용융 및 열처리에서 얻어지는 중심선과 매트릭스 간의 원소 편석과는 다르다.

차아염소산나트륨 처리와 멸균법이 근관 치료용 파일의 부식에 미치는 영향에 관한 연구 (THE EFFECT OF NAOCL TREATMENT AND STERILIZATION PROCEDURES ON THE CORROSION OF ENDODONTIC FILES)

  • 양원경;라윤식;이영규;손호현;김미리
    • Restorative Dentistry and Endodontics
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    • 제30권2호
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    • pp.121-127
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    • 2005
  • 근관 치료시 많이 사용되고 있는 $K-flex^{(R)}$ S-S 파일 (Maillefer, USA)과 $Profile^{(R)}$ Ni-Ti 파일 (Maillefer, USA), $K-3^{(R)}$ Ni-Ti파일 (SybronEndo, USA)의 부식 정도를 보기 위하여 총 360개의 20번 file을 1) 멸균소독 방법 (고압가열멸균소독, E-O gas 소독) ,2) 근관세척 액 ($5,25\%$ 차아염소산나트륨, 생리식염수) ,3) 멸균소독 횟수 (1, 5, 10회 ) 에 따라 36개 실험군으로 나누었다. 각각의 파일을 각 군별로 처리한 뒤, 세 명의 검사자가 광학 현미경 하에서 25배의 배율로 검사하여 0; 부식 없음, 1; 경도의 부식, 2; 중등도의 부식, 3; 심한 부식으로 점수화 하였다. 심한 부식을 보이는 파일의 표면은 SEM으로 관찰하였고 Kruskal-Wallis test (p < 0.05)를 이용하여 통계 분석 처리하여 차아염소산나트륨 접촉 여부와 멸균소독 방법의 차이에 의한 부식 정도를 평가하였다. 그 결과 고압가열멸균소독을 10회 시행한 파일은 통계적으로 유의한 차이를 보여 부식 정도가 심하였고, 1회나 5회 고압가열멸균소독을 시행한 파일과 E-O 가스로 소독한 파일들은 부식의 정도가 경미하여 통계적으로 유의하지 않았다. 차아염소산나트륨 접촉 여부와 제조사 혹은 파일 재료에 따른 유의성 있는 차이는 없었다

기계적 합금화 공정으로 제조된 Fe-14Cr Ferritic 산화물 분산 강화(ODS) 합금 강의 고온 산화 거동 (High Temperature Oxidation Behavior of Fe-14Cr Ferritic Oxide Dispersion Strengthened Steels Manufactured by Mechanical Alloying Process)

  • 김영균;박종관;김휘준;공만식;이기안
    • 한국분말재료학회지
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    • 제24권2호
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    • pp.133-140
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    • 2017
  • This study investigates the oxidation properties of Fe-14Cr ferritic oxide-dispersion-strengthened (ODS) steel at various high temperatures (900, 1000, and $1100^{\circ}C$ for 24 h). The initial microstructure shows that no clear structural change occurs even under high-temperature heat treatment, and the average measured grain size is 0.4 and $1.1{\mu}m$ for the as-fabricated and heat-treated specimens, respectively. Y-Ti-O nanoclusters 10-50 nm in size are observed. High-temperature oxidation results show that the weight increases by 0.27 and $0.29mg/cm^2$ for the as-fabricated and heat-treated ($900^{\circ}C$) specimens, and by 0.47 and $0.50mg/cm^2$ for the as-fabricated and heat-treated ($1000^{\circ}C$) specimens, respectively. Further, after 24 h oxidation tests, the weight increases by 56.50 and $100.60mg/cm^2$ for the as-fabricated and heat-treated ($1100^{\circ}C$) specimens, respectively; the latter increase is approximately 100 times higher than that at $1000^{\circ}C$. Observation of the surface after the oxidation test shows that $Cr_2O_3$ is the main oxide on a specimen tested at $1000^{\circ}C$, whereas $Fe_2O_3$ and $Fe_3O_4$ phases also form on a specimen tested at $1100^{\circ}C$, where the weight increases rapidly. The high-temperature oxidation behavior of Fe-14Cr ODS steel is confirmed to be dominated by changes in the $Cr_2O_3$ layer and generation of Fe-based oxides through evaporation.

DC magnetron Sputtering 법으로 제작한 Ti$_{x}$N 박막의 밀착력에 미치는 코팅조건의 영향 (Effects of coating Condition on Adhesive strength Ti$_{x}$N Films Prepared by the DC Magetron Sputtering Method)

  • 김학동;조성석
    • 한국표면공학회지
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    • 제31권1호
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    • pp.34-44
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    • 1998
  • Stainless steel is being used widely lor various purposes due to its good corrosion resistance. There has becn much research to produce colored stainless sterl by several methods. In this experiment, we coated TixN film on the SUS304 substrate with thc DC magnetron sputtering system and studied the internal structurc and adhesive strength of the films as a function of the coating conditions. Before lhe specimen was coated, a sputter etching was very effective in removing the$\delta$ Fe(BCC) phase as well as the contaminant and oxide layer as well as increasing rotghness. Five-stage failure mode appeared with increased scratch load with the TIN films coated on the SUS304 in this manner ; tensile failure-,conformal failure-,buckling failure->chipping failurc and spalling Failure. When the failure was terminated at the initial stage, the film will have good adhesion. But, if syalling failure has occurred at the initial scratch, then the adhesion will be poor. The interlayer between thc coated film and thc substratc was homogeneously adhcsive when the $\gamma'-Fe_4N$ phase wasn't detected in the XRD analysis and the adhesive strength only was reduced by surPace defects. But, when the ,$\gamma'-Fe_4N$N phasc was detected in the XRD analysis, the adhesive strength was very poor.

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