• 제목/요약/키워드: Ti-6Al-4V합금

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Ti-6Al-4V 합금의 동적 변형 거동에 관한 연구 (A Study on the Dynamic Behavior of Ti-6Al-4V Alloy)

  • 서용석;이영신;송오섭
    • 한국군사과학기술학회지
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    • 제20권2호
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    • pp.206-216
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    • 2017
  • This paper studies on the dynamic properties of Ti-6Al-4V alloy. After forming the four different micro structures(equiaxed, lamellar, and 2 bimodals) through heat treatments, static and dynamic properties of each structure were investigated quantitatively. Dynamic behaviors of the alloy are observed by the compressive split Hopkinson pressure bar(SHPB) tests. In additon, parameters of Johnson-Cook equation were determined from the SHPB test results. In order to verify the suitability of the parameters, high velocity impact tests were performed and the results were compared with the numerical analysis results. Although the flow stress and the fracture strain of the bimodal structures were higher than those of the equiaxed structure at the static tests, the superior dynamic properties were observed at the equiaxed structure due to the effects of higher maximum flow stress and fracture strain. From the numerical analysis, J-C parameters which are determined on this study describe well the dynamic behavior of Ti-6Al-4V alloy. Experimental and analysis results are consistent with ${\pm}5%$ of an average error.

Ti-6Al-4V합금의 절삭성에 관한 연구 (A Study on the Machinability of Ti-6Al-4V Alloy)

  • 박종남;김재열;조규재
    • 한국생산제조학회지
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    • 제19권1호
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    • pp.128-133
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    • 2010
  • The Titanium has many superior characteristics which are specific strength, heat resistance, corrosion resistance, organism compatibility, non-magnetic and etc. and their quantity are abundant. this study performed turning operation of Ti-6Al-4V alloy using the TiAlN Coated Tool which treated Physical Vapor Deposition. Experimental works are also executed to measure cutting force, tool wear, chip figuration and surface roughness for different cutting conditions. As a result of study. Cutting depth influences on the cutting force much more than the feed rate and the value of the cutting force is the most stable at the depth of 1.0mm. And tool wear was serious at over 100m/min of cutting speed and cutting condition was excellent at 1.0mm of cutting depth.

Ti-6Al-4V 합금의 선삭가공시 칩처리성에 관한 연구 (A Study on the Chip Treatment of Ti-6Al-4V Alloy in Turning processing)

  • 박종남;이승철;조규재
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1551-1554
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    • 2005
  • The Titanium has many superior characteristics Which are specific strength, heat resistance, corrosion resistance, organism compatibility, non-magnetic and etc. and their quantity are abundant. this study performed turning operation of Ti-6Al-4V alloy using the TiAlN Coate Tool which treated PVD (Physical Vapor Deposition). Experimental works are also executed to measure cutting force, chip figuration and surface roughness for different cutting conditions. As a result of study. Tool wear was serious at over 100m/min of cutting speed and cutting condition was excellent at 1.0mm of cutting depth.

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CaO 도가니에 의한 Ti-6Al-4V 합금의 용해와 주조결함 (Melting of Ti-6Al-4V Alloy Using CaO Crucible and Internal Defects of its Casting)

  • 세이주우치다;킨야카나타;나오히로타나카;오사무야나기사와
    • 한국주조공학회지
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    • 제24권6호
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    • pp.314-322
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    • 2004
  • The CaO crucible is expected to serve as a useful tool for melting Ti and its alloys due to its thermodynamic stability. However, tjere still remain problems that need to be resolved in the melting of Ti and its alloys to enable commerical use. The cause of the defects of Ti-6AI-4V alloy castings melted in the CaO crucible were examined and compared with induction skull melting. The key factors of the melting technique using the CaO crucible, affecting the quality of Ti-6AI-4V alloy castings, were investigated. Defects of the Ti-6AI-4V alloy castings are caused by the chemical reduction of CaO by Ti. Pressurizing with argon gas in a vacuum induction chamber is effective for reducing the defects. Preheating of the charged material in the crucible and quick pouring into a mold of lower temperature, just after melting down, are important for produsing sound Ti-6AI-4V castings.

합금원소 첨가가 TiAI계의 내산화성에 미치는 영향 (Effects of 3rd Element Additions on the Oxidation Resistance of TiAi Intermetallics)

  • 김봉구;황성식;양명승;김길무;김종집
    • 한국재료학회지
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    • 제4권6호
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    • pp.669-680
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    • 1994
  • 합금원소(Cr, V, Si. Mo, Nb)가 첨가된 TiAi 금속간화합물의 고온 산화거동을 대기중의 900~$1100^{\circ}C$에서 관찰하였다. 산화반응물은 XRD, SEM, WDX을 이용하여 분석하였다. 등온 산화에 있어서 Cr과 V이 각각 첨가된 시편은 무게증가가 많았으나, Si, Mo, Vb가 각각 첨가된 시편은 상대적으로 무게증가각 적었아. 그리고, Cr과 V이 각각 첨가된 시편의 산화속도는 TiAi의 그것보다 항상 크게 나타났으며, Si, Mo, Vb가 각각 첨가된 시편의 산화속도는 TiAi의 그것보다 향상되지 않고, Si, Mo또는 Nb 첨가는 내산화성을 향상시킨다. Si, Mo, Nb이 각각 첨가된 TiAI합금표면에 형성된 산화물은 보호막 역할을 함으로 산소와 합금원소의 확산을 감소시키는 역할을 하였다. 특히, Nb는 산화의 초기단계에서는 $AI_{2}O_{3}$를 형성하려는 경향이 강하기 때문에 연속적인 $AI_{2}O_{3}$층과 조밀한 $Tio_{2}+AI_{2}O_{3}$ 혼합층이 형성되었다. Nb가 첨가된 합금의 백금 marker 실험결과에 따르면, 산소가 주로 합금내부로 확산하여 합금표면에서 산화물을 형성하였다. $900^{\circ}C$에서의 열반복주기(thermal cyclic)산화실험 결과, 다른 합금원소와 비교해 볼 때 Cr또는 Nb첨가가 금속기지와 산화층간의 접착력을 향상시키는 것으로 나타났다.

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Ti-6Al-4V 합금의 미세조직 및 기계적 특성에 미치는 Plasma 침탄 처리의 영향 (Improvement of Microstructural and Mechanical Properties of Ti-6Al-4V Alloy by Plasma Carburization)

  • 박용권;김택수;지태구;위명용
    • 한국재료학회지
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    • 제12권5호
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    • pp.341-346
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    • 2002
  • In order to improve the low wear resistance of Ti-6Al-4V alloy, plasma carburization treatment was newly carried out without consumption of its good specific strength and fatigue life over the temperature. Effect of the plasma carburization was analyzed and compared with the non-treated alloy by microstructural observation, structure characterization and mechanical property test. The plasma treated alloy formed a carburized layer of about 150$\mu\textrm{m}$ in depth from the surface, where a fine and hard particles of TiC and $V_4C_3$ were homogeneously dispersed through the layer. It was also found that an increase of the wear resistance, fatigue life and hardness, due to the hard and fine dispersoids.

Ti-6Al-4V 합금의 미세조직 및 크리프 특성에 미치는 플라즈마 침탄 처리의 영향 (Improvement of Microstructure and Creep Properties of Ti-6Al-4V alloy by Plasma Carburization)

  • 박용권;위명용;박정웅
    • 열처리공학회지
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    • 제17권2호
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    • pp.94-100
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    • 2004
  • In order to improve the wear resistance of Ti-6Al-4V alloy, plasma carburization treatment was newly carried out without consumption of its good specific strength and fatigue life over the temperature. Effect of the plasma carburization was analyzed and compared with the non-treated alloy by microstructural observation, structure characterization and mechanical test. The plasma treated alloy formed a carburized layer of about $150{\mu}m$ in depth from the surface, where a fine and hard particles of TiC and $V_4C_3$ were homogeneously dispersed through the layer. The steady-static creep behaviors of Ti-6Al-4V alloy, using the constant stress creep tester, were investigated over the temperature range of $510{\sim}550^{\circ}C$(0.42~0.44Tm) and the stress range of 200~275 MPa. Stress exponent(n) was decreased from 9.32 of non-treatment specimen to 8.95 of carburized, however, the activation energy(Q) increased from 238 to 250 kJ/mol with the same condition as indicated above. From the above results, it can be concluded that the static creep deformation for Ti-6Al-4V alloy was controlled by the dislocation climb over the ranges of the experimental conditions.

Ti-6Al-4V 합금에 2nd ATO 처리 후 플라즈마 전해 산화법에 의한 생체활성표면형성 (Formation of Bioactive Surface by PEO-treatment after 2nd ATO Technique of Ti-6Al-4V Alloy)

  • Lim, Sang-Gyu;Cho, Han-Cheol
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2018년도 춘계학술대회 논문집
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    • pp.74-74
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    • 2018
  • Ti-6Al-4V alloys have been widely used as orthopedic materials because of their excellent corrosion resistance and mechanical properties. However, it does not bind directly to the bone, so it requires a surface modification. This problem can be solved by nanotube and micropore formation. Plasma electrolytic oxidation (PEO) treatment for micropore, which combines high-voltage spark and electrochemical oxidation, is a new way of forming a ceramic coating on light metals such as titanium and its alloys. This method has excellent reproducibility and can easily control the shape and size of the Ti alloy. In this study, formation of bioactive surface by PEO-treatment after $2^{nd}$ ATO technique of Ti-6Al-4V alloy was invesgated by various instrument. Nanotube oxide surface structure was formed on the surface by anodic oxidation treatment in 0.8 wt.% NaF and 1M $H_3PO_4$ electrolytes. After nanotube formation, nanotube layer was removed by ultrasonic cleaning. PEO-treatment was carried out at 280V for 3 minutes in the electrolytic solution containing the bioactive substance (Mg, Zn, Mn, Sr, and Si). The surface of Ti-6Al-4V alloy was observed by field emission scanning electron microscopy (FE-SEM, S-4800 Hitachi, Japan). An energy dispersive X-ray spectrometer (EDS, Inca program, Oxford, UK) was used to analyze the spectra of physiologically active Si, Mn, Mg, Zn, and Sr ions. The PEO film formed on the Ti-6Al-4V alloy surface was characterized using an X-ray diffractometer (TF-XRD, X'pert Philips, Netherlands). It is confirmed that bioactive ions play an essential role in the normal bone growth and metabolism of the human skeletal tissues.

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선택적 레이저 용융법으로 제조된 Ti-6Al-4V 합금의 고 주기 피로 특성에 미치는 건식 전해 연마의 영향 (Effect of Dry-Electropolishing on the High Cycle Fatigue Properties of Ti-6Al-4V Alloy Manufactured by Selective Laser Melting)

  • 양동훈;김영균;황유진;김명세;이기안
    • 한국분말재료학회지
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    • 제26권6호
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    • pp.471-476
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    • 2019
  • Additively manufactured metallic components contain high surface roughness values, which lead to unsatisfactory high cycle fatigue resistance. In this study, high cycle fatigue properties of selective laser melted Ti-6Al-4V alloy are investigated and the effect of dry-electropolishing, which does not cause weight loss, on the fatigue resistance is also examined. To reduce the internal defect in the as-built Ti-6Al-4V, first, hot isostatic pressing (HIP) is conducted. Then, to improve the mechanical properties, solution treatment and aging are also implemented. Selective laser melting (SLM)-built Ti64 shows a primary α and secondary α+β lamellar structure. The sizes of secondary α and β are approximately 2 ㎛ and 100 nm, respectively. On the other hand, surface roughness Ra values of before and after dry-electropolishing are 6.21 ㎛ and 3.15 ㎛, respectively. This means that dry-electropolishing is effective in decreasing the surface roughness of selective laser melted Ti-6Al-4V alloy. The comparison of high cycle fatigue properties between before and after dry-electropolished samples shows that reduced surface roughness improves the fatigue limit from 150 MPa to 170 MPa. Correlations between surface roughness and high cycle fatigue properties are also discussed based on these findings.

Pd 첨가가 금속수소화물 전극 특성에 미치는 영향 (Effects of Pd Addition on Electrode properties of Metal Hydride)

  • 최전;이경구
    • 한국수소및신에너지학회논문집
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    • 제10권2호
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    • pp.141-149
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    • 1999
  • 현재 수소저장 합금을 이용하여 2차전지의 음극으로 개발되고 있는 $AB_5$ type의 $(LM)Ni_{4.49}Co_{0.1}Mn_{0.205}Al_{0.205}$ 조성의 수소저장합금과 $AB_2$ type의 $Ti_{0.6}Zr_{0.4}V_{0.6}Ni_{1.4}$ 조성의 수소저장합금에 Pd를 0, 0.5, 1, 2 wt% 첨가한 조성을 진공 중에서 arc 용해를 하였다. 용해된 합금의 조직과 결정구조를 SEM, XRD로 조사하였다. Pd 가 첨가되었음에도 조직이나 결정구조의 변화는 보이지 않았다. 미세한 구리분말을 합금분말 대비 3:1로 첨가하여 pellet형태의 전극을 제조하여 전극특성을 조사한 결과 Pd 첨가에 따른 초기 활성화와 급속 충방전 특성은 크게 변하지 않았다. 그러나 싸이클 수명에 있어서는 Pd를 첨가한 전극들이 Pd를 첨가하지 않는 전극에 비해 우수하였다. $AB_5$ type 조성의 합금에서는 Pd를 2wt% 첨가한 전극, 그리고 $AB_2$ type 조성의 합금에서는 Pd를 0.5wt% 첨가한 전극에서 싸이클 특성이 가장 우수하게 나타났다.

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