• International Journal of Fluid Machinery and Systems
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• v.8 no.1
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• pp.46-54
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• 2015

Thrust-ring-pump is a kind of extreme-low specific speed centrifugal pump with special structure as numerous restrictions from thrust bearing and operation conditions of hydro-generator units. Because the oil circulatory and cooling system with thrust-ring-pump has a lot of advantages in maintenance and compactness in structure, it has widely been used in large and medium-sized hydro-generator units. Since the diameter and the speed of the thrust ring is limited by the generator set, the matching relationship between the flow passage inside the thrust ring (equivalent to impeller) and oil bath (equivalent to volute) has great influence on hydrodynamic performance of thrust-ring-pump. On another hand, the head and flow rate are varying with the operation conditions of hydro-generator units and the oil circulatory and cooling system. As so far, the empirical calculation method is employed during the actual engineering design, in order to guarantee the operating performance of the oil circulatory and cooling system with thrust-ring-pump at different conditions, a collaborative hydrodynamic design and optimization is purposed in this paper. Firstly, the head and flow rate at different conditions are decided by 1D flow numerical simulation of the oil circulatory and cooling system. Secondly, the flow passages of thrust-ring-pump are empirically designed under the restrictions of diameter and the speed of the thrust ring according to the head and flow rate from the simulation. Thirdly, the flow passage geometry matching optimization between thrust ring and oil bath is implemented by means of 3D flow simulation and performance prediction. Then, the pumps and the oil circulatory and cooling system are collaborative hydrodynamic optimized with predicted head-flow rate curve and the efficiency-flow rate curve of thrust-ring-pump. The presented methodology has been adopted by DFEM in design process of thrust-ring-pump and it shown can effectively improve the performance of whole system.

• Aerospace Engineering and Technology
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• v.9 no.2
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• pp.8-13
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• 2010

An effective control of the axial thrust of a turbopump is one of the critical issues for obtaining its operational stability. Axial thrusts of the fuel pump for the 75-ton class rocket engine under development were measured with water as a test propellant at a room temperature. According to the test results, the axial thrust of the fuel pump seemed to satisfy the axial force condition of its bearing. Also, the thrust was increased as a whole when the flowrate of the pump was decreased. Furthermore it was found that the thrust and the leakage flowate were modified when the gaps between the floating ring seals and the impeller were changed.

• The KSFM Journal of Fluid Machinery
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• v.15 no.6
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• pp.46-50
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• 2012

A high-speed centrifugal pump requires more attention to the control of its axial thrust due to the high discharge pressure than a conventional industrial pump. Vanes employed toward the rear cavity of the impeller can be an effective device to control the axial thrust of the pump. The vanes disturb circumferential flow of the cavity and it can modify the axial force acting on the impeller. In this paper, three types of vanes are installed in the high-speed centrifugal pump for liquid rocket engines and the thrust of the pump is measured with an additional thrust measurement unit. According to the results, shapes of cavity vanes have effects on the axial thrust of the pump. As the height of vanes increases, the outlet pressure of the rear floating ring seal decreases which results in a decrease of the thrust. On the other hand, head of the pump is almost same regardless of cavity vanes. Also, the pressure drop of the bypass pipeline increases when vanes are removed.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.21 no.4
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• pp.562-569
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• 1997

The axial position of an impeller is misaligned in the process of manufacturing and assembling. For a single suction centrifugal pump with balancing holes, the effect of axial displacement of impeller on the performance, leakage loss and axial thrust acting on the impeller is experimentally investigated. The axial displacement decreases the pump efficiency, increases the leakage through the clearance between wearing ring and impeller, and affects the characteristics of axial thrust.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2001.11a
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• pp.15-18
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• 2001

In this paper, we investigate the rotordynamic characteristics of turbopump system for 9.5ton thrust liquid rocket engine. A finite element method is used to analyze the vibratior characteristics of a rotor-bearing system. The turbopump rotating system is modeled by shaft with sixty elements, nine rigid disks, four ball bearings and four floating ring seals. The calculation results show that the margin of 1st critical speed is increased from 12% to 68% by use of elastic damping ring. In addition, the margin of the 2nd critical speed near the operating speed is increased from 30% to 63% by the stiffness and damping of floating ring seals.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.33 no.6
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• pp.92-99
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• 2005

Numerical analyses of critical speed and mass unbalance response are performed for a 30 ton thrust turbopump. The stiffness and damping of ball bearings and non-contact seals are quantified under aerodynamic and hydrodynamic loads induced by a fuel pump and turbine. Critical speed margin and tip displacements of the rotating parts are evaluated using a three-dimensional finite element method. The results are used to ensure the soundness of the rotordynamic design using an one-dimensional transfer matrix method. A further study shows that sufficient resonance margin may be assured via controlling the stiffness of the rotor support by employing an additional elastic ring to the bearing support.