• 제목/요약/키워드: Thickness reduction

검색결과 1,457건 처리시간 0.029초

Application of the Current-applied Pressure-assisted Method for Anisotropic NdFeB Magnets

  • Kim, H.T.;Kim, Y.B.;Kim, H.S.
    • Journal of Magnetics
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    • 제5권4호
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    • pp.130-134
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    • 2000
  • Using the current-applied pressure-assisted (CAPk) process, we could obtain fully dense isotropic and anisotropic NdFeB magnets from rapidly quenched MQP-A powder. The Nd content is found to play an important role during the current applied (CA)-pressing and CA-deformation processes. The $(BH)_max$ of CA-pressed and CA-deformed magnets are 131 kJ/$m^3$ (16.5 MGOe) and 352 kJ/$m^3$(44.2 MGOe), respectively. The change in texture of CA-deformed anisotropic NdFeB magnets with thickness reduction was investigated by pole figures and the (006) texture was found to increase with greater thickness reductions. As the thickness reduction increases from 50% to 60% to 80%, $W_50$ (the average angle of the contour with 50% intensity) decreases from $76^\circ$to $62.5^\circ$to $17^\circ$.

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돔 형상의 스피닝 가공 공정에서 롤의 이송 속도와 소재의 두께감소에 대한 성형력 연구 (A Study on the Forming Load for roller feed rate and Thickness Reduction in the spinning Process of launch vehicle fuel tank dome)

  • 염성호;남경오;홍성인
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2006년도 제26회 춘계학술대회논문집
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    • pp.387-390
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    • 2006
  • 스피닝은 가장적은 가공력과 간단한 도구를 이용하여 소재를 변형시키는 방법중의 하나이다. 그리고 소재의 소성변형으로 인해 기계적 특성의 향상을 가져오는 공법이다. 이러한 스피닝 공법은 자동차, 항공, 군사 분야에서 중요한 부품의 생산에 적용되는 기술이다. 본 연구에서는 발사체 연료탱크의 돔형상에 스피닝 공법을 적용하여 제작함에 있어 롤러의 이송속도와 소재의 두께감소에 따른 성형력의 경향을 유한요소 해석을 이용하여 분석하였다.

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압연조건에 따른 AZ31 마그네슘합금판재의 변형거동 및 미세조직 변화 (Rolling of AZ31 Alloy and Microstructure of Rolled Plates)

  • 하태권;정효태;성환진;박우진
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.63-66
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    • 2006
  • The effect of warm rolling under various conditions on the microstructure and mechanical property was investigated using an AZ31 Mg alloy sheet. Several processing parameters such as initial thickness, thickness reduction by a single pass rolling, rolling temperature, roll speed, and roll temperature were varied to elicit an optimum condition for the warm rolling process of AZ31 Mg alloy. Microstructure and mechanical properties were measured for specimens subjected to rolling experiments of various conditions. Warm rolling of 30% thickness reduction per pass was possible without any side-crack at temperatures as low as $200^{\circ}C$ under the roll speed of 30 m/min. The initial microstructure before rolling was the mixed one consisting of partially recrystallized and cast structures. Grain refinement was found to occur actively during the warm rolling, producing a very fine grain size of 7 mm after 50% reduction in single pass rolling at $200^{\circ}C$. Yield strength of 204MPa, tensile strength of 330MPa and uniform elongation of 32% have been obtained in warm rolled sheets.

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Optimal Design of Laminate Composites with Gradient Structure for Weight Reduction

  • Back, Sung-Ki;Kang, Tae-Jin;Lee, Kyung-Woo
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.68-72
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    • 1999
  • In an effort to construct a structure under the design principle of minimal use of materials for maximum performances, a discrete gradient structure has been introduced in laminate composite systems. Using a sequential linear programming method, the gradient structure of composites to maximize the buckling load was optimized in terms of fiber volume fraction and thickness of each layer. Theoretical optimization results were then verified with experimental ones. The buckling load of laminate composite showed maximum value with the outmost [$0^{\circ}$] layer concentrated by almost all the fibers when the ratio of length to width(aspect ratio) was less than 1.0. But when the aspect ratio was 2.0, the optimum was determined in a structure where the thickness and fiber volume fraction were well balanced in each layer. From the optimization of gradient structure, the optimal fiber volume fraction and thickness of each layer were proposed. Experimental results agreed well with the theoretical ones. Gradient structures have also shown an advantage in the weight reduction of composites compared with the conventional homogeneous structures.

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고주파 벤딩을 통한 케이블 파이프의 변형에 관한 연구 (A Study on the Deformation of Cable Pipes via Induction Bending)

  • 주이환;진진;문성민;류성기
    • 한국기계가공학회지
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    • 제19권4호
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    • pp.79-84
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    • 2020
  • Induction bending via high-frequency heating is widely used for manufacturing pipe and section steel bends. It allows productivity improvement, unit cost reduction, delivery time compliance, and good mechanical properties. The recent increase in high-end vessels and offshore plants has raised the demand for high-frequency bending, which should improve the product quality and reduce the costs by simplifying the fabrication process; therefore, the characteristics and performance of this technique must be studied and proper design technology is required. During hot pipe bending via induction heating, the outward wall thickness of the pipe is thinned due to tensile stress and this thickness reduction cannot exceed 12.5%. This study focused on pipe bends with a bending curvature of 5D and their optimization design; in particular, the conditions that can both improve the productivity of the high-frequency bending process and keep the maximum thickness reduction below 12.5% were determined.

유도초음파를 이용한 장거리 배관 탐상기법 (Long Range Ultrasonic Guided Wave Techniques for Inspection of Pipes)

  • 박익근;김용권;김현묵;송원준;조용상;안연식
    • Journal of Welding and Joining
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    • 제23권5호
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    • pp.43-48
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    • 2005
  • Conventional non-destructive techniques for inspection of the weld in pipelines require significant test time and high cost. Ultrasonic guided waves have been widely studied and successfully applied to various non-destructive tests with advantage of the long-range inspection. In this paper, a study on the application of ultrasonic guided waves to the long-range inspection of the pipeline is presented using a long-range guided wave inspection system, Wavemaker SE16, GUL. The characteristics and setup of the long-range guided wave inspection system and experimental results in pipes of with various diameter are introduced. The experimental results in mock-up pipes with cluster type detects show that the minimum detectable wall thickness reduction with this guided wave system is $2\~3\%$ in the pipe cross section area. And the wall thickness reduction of $5\%$ in cross section area can be detected when actual detection level is used. Therefore, the applicability of the guided wave systeme to long-range inspection of wall thickness reduction in pipes is verified.

폐타이어의 철도진동 저감효과에 대한 실험적 연구 (Reduction Effect of Railroad Vibration by Utilizing Waste Tires)

  • 김진만;이광우;조삼덕;오세용
    • 한국환경복원기술학회지
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    • 제9권1호
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    • pp.31-40
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    • 2006
  • This paper describes the results of a series of field experiments which are carried out to assess the reduction effect of railroad vibration by utilizing waste tires. The ground vibration due to train service is measured in Honam Railroad line and Kyongbu Railroad line to assess the ground vibration with the domestic railroad line and train type before field model test. From the results of these tests, frequency on train service is presented from 5Hz to 100Hz and a range of excellence frequency is presented to be about from 20Hz to 40Hz in the domestic railroad line. Also, plate bearing tests are conducted to evaluate the variation of bearing capacity with different thickness of the waste tire layer and the fill layer. Finally, field model test is performed by using tire chips ($5cm{\times}5cm$ in size) as a reduction material of railroad vibration. The reduction effect of railroad vibration by utilizing waste tires increases with increasing the thickness of the waste tire layer and the frequency of the vibration source. The results of this experimental study was shown that the waste tire can be used for reduction of the railroad vibration.

무한 평판 주위에 형성된 수중 기포층의 방사소음 감소 효과 (Noise Reduction Effect of an Air Bubble Layer on an Infinite Flat Plate)

  • 김종철;오준석;조대승
    • 한국소음진동공학회논문집
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    • 제17권2호
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    • pp.168-176
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    • 2007
  • The mixture sound speed in bubbly fluids is highly dispersive due to differences of the density and compressibility between bubbles and fluids. The dispersion range in bubbly fluids expands to a higher frequency than the resonance frequency of an air bubble. A theoretical model was developed to compute the reduction of radiation noise that is generated by a force applied on an infinite flat plate using a bubble layer as a compliant baffle. For evaluating the effectiveness of a bubble layer in reducing the structure-borne noise of an infinite elastic plate, the noise reduction levels for various parameters such as the thickness of bubble layers, the volume fractions and the distribution types of bubbly fluids are calculated numerically. The noise reduction effect of an air bubble layer on an infinite flat plate is considerable level and similar to the tendency of dispersion of bubbly fluids. It is recommended that the thickness of a bubble layer should be increased with keeping an appropriate volume fraction of an air bubble for the most effective reduction of the radiation noise.

Rotary Swaging 공법을 적용한 탄체 소성가공에 관한 연구 (A Study on the Plastic Forming by Rotary Swaging Process)

  • 손병철;이호진
    • 한국산학기술학회논문지
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    • 제21권6호
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    • pp.672-678
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    • 2020
  • 국내에서 생산중인 대구경 탄약은 대부분 Ogive 부를 제조하는 방법으로 Press Nosing 공법을 적용하고 있다. Press Nosing 공법은 프레스 공정 전 후 윤활처리 등의 추가적인 공정이 필요한 단점이 있다. 본 연구에서는 이러한 단점을 개선할 수 있는 점진성형 공법 중 하나인 Swaging 공법의 대구경 탄약 적용 가능성을 제시하고자 하였다. 대구경 탄약인 155MM K307 탄체는 Press Nosing 공정을 적용하는 대표적인 제품으로, 본 연구에서는 K307 탄체의 Sub-scale 시험품을 제작하여 Swaging 공정을 적용한 소성가공 실험을 실시하였다. 최종 성형 치수를 만족하는 단면감소율 75 % 까지 소성가공이 가능한지 여부 및 Swaging 성형으로 제작된 제품의 치수만족 여부, 제품 결함 발생 여부, 단면감소율에 따른 경도 변화, 두께의 증가 등을 고찰하였다. 시험을 통해 단면적 감소율에 따라 비례적으로 경도가 증가하여 단면적 감소율 75 %에서 경도는 HV 335 이상 증가하는 것을 확인하였다. 소재두께 변화량은 이론적 계산값과 유사한 경향을 보였으며 단면 감소율 75 %에서 두께 증가율은 65.4 %로 비례함을 확인하였다.

Fracture load and survival of anatomically representative monolithic lithium disilicate crowns with reduced tooth preparation and ceramic thickness

  • Nawafleh, Noor A;Hatamleh, Muhanad M;Ochsner, Andreas;Mack, Florian
    • The Journal of Advanced Prosthodontics
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    • 제9권6호
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    • pp.416-422
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    • 2017
  • PURPOSE. To investigate the effect of reducing tooth preparation and ceramic thickness on fracture resistance of lithium disilicate crowns. MATERIALS AND METHODS. Specimen preparation included a standard complete crown preparation of a typodont mandibular left first molar with an occlusal reduction of 2 mm, proximal/axial wall reduction of 1.5 mm, and 1.0 mm deep chamfer (Group A). Another typodont mandibular first molar was prepared with less tooth reduction: 1 mm occlusal and proximal/axial wall reduction and 0.8 mm chamfer (Group B). Twenty crowns were milled from each preparation corresponding to control group (n=5) and conditioned group of simultaneous thermal and mechanical loading in aqueous environment (n=15). All crowns were then loaded until fracture to determine the fracture load. RESULTS. The mean (SD) fracture load values (in Newton) for Group A were 2340 (83) and 2149 (649), and for Group B, 1752 (134) and 1054 (249) without and with fatigue, respectively. Reducing tooth preparation thickness significantly decreased fracture load of the crowns at baseline and after fatigue application. After fatigue, the mean fracture load statistically significantly decreased (P<.001) in Group B; however, it was not affected (P>.05) in Group A. CONCLUSION. Reducing the amount of tooth preparation by 0.5 mm on the occlusal and proximal/axial wall with a 0.8 mm chamfer significantly reduced fracture load of the restoration. Tooth reduction required for lithium disilicate crowns is a crucial factor for a long-term successful application of this all-ceramic system.