• Title/Summary/Keyword: Thermoplastic materials

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The effect of thickness and deflection of orthodontic thermoplastic materials on its mechanical properties (교정용 열가소성 재료의 두께와 변형량이 재료의 물리적 특성에 미치는 영향)

  • Min, Sam;Hwang, Chung-Ju;Yu, Hyung-Seog;Lee, Sang-Bae;Cha, Jung-Yul
    • The korean journal of orthodontics
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    • v.40 no.1
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    • pp.16-26
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    • 2010
  • Objective: The purposes of this study were to evaluate the force and stress depending on the type, deflection and thickness of the materials and to evaluate the mechanical properties of thermoplastic materials after repeated loading. Methods: Four types of thermoplastic products were tested. Force until the deflections of 2.0 mm and the stress when the materials were restoring to its resting position were evaluated. The mechanical properties of thermoplastic materials evaluated after 5 repeated loading cycles. Results: The interaction was observed between the thickness and the deflection (p < 0.05) from the regression equation. Thickness and amount of deflection rather than products and materials showed the largest effect on force and stress. In all products, at least 159 gf of force was required for more than 1.0 mm deflection or when materials with 1.0 mm thickness were deflected. The stress recorded was more than 19 gf/$mm^2$. During repeated loading, each group showed significant difference on the force and the stress (p < 0.01), 10 - 17% reduction of force and 4 - 7% reduction of stress in average. Conclusions: Proper thickness of thermoplastic materials and deflection level of tooth movement should be decided for the physiologic tooth movement. Force decay after repeated loading should be considered for the efficient tooth movement.

Effects of relining materials on the flexural strength of relined thermoplastic denture base resins

  • Sun, Yunhan;Song, So-Yeon;Lee, Ki-Sun;Park, Jin-Hong;Ryu, Jae-Jun;Lee, Jeong-Yol
    • The Journal of Advanced Prosthodontics
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    • v.10 no.5
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    • pp.361-366
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    • 2018
  • PURPOSE. The aim of this study was to evaluate the effects of relining materials on the flexural strength of relined thermoplastic denture base resins (TDBRs). MATERIALS AND METHODS. For shear bond strength testing, 120 specimens were fabricated using four TDBRs (EstheShot-Bright, Acrytone, Valplast, Weldenz) that were bonded with three autopolymerizing denture relining resins (ADRRs: Vertex Self-Curing, Tokuyama Rebase, Ufi Gel Hard) with a bond area of 6.0 mm in diameter and were assigned to each group (n=10). For flexural strength testing, 120 specimens measuring $64.0{\times}10.0{\times}3.3mm$ (ISO-1567:1999) were fabricated using four TDBRs and three ADRRs and were assigned to each group (n=10). The thickness of the specimens measured 2.0 mm of TDBR and 1.3 mm of ADRR. Forty specimens using four TDBRs and 30 specimens using ADRRs served as the control. All specimens were tested on a universal testing machine. For statistical analysis, Analysis of variance (ANOVA) with Tukey's test as post hoc and Spearman's correlation coefficient analysis (P=.05) were performed. RESULTS. Acry-Tone showed the highest shear bond strength, while Weldenz demonstrated the lowest bond strength between TDBR and ADRRs compared to other groups. EstheShot-Bright exhibited the highest flexural strength, while Weldenz showed the lowest flexural strength. Relined EstheShot-Bright demonstrated the highest flexural strength and relined Weldenz exhibited the lowest flexural strength (P<.05). Flexural strength of TDBRs (P=.001) and shear bond strength (P=.013) exhibited a positive correlation with the flexural strength of relined TDBRs. CONCLUSION. The flexural strength of relined TDBRs was affected by the flexural strength of the original denture base resins and bond strength between denture base resins and relining materials.

Preparation of EPDM/Polyamide12 Elastomers through Electron Beam Irradiation (전자선 조사를 통한 EPDM/Polyamide12 탄성체의 제조에 관한 연구)

  • Jung, Hyo Shin;Park, Jung Il;Kang, Phil-Hyun;Choi, Myung Chan;Chang, Young-Wook;Hong, Sung Chul
    • Polymer(Korea)
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    • v.37 no.5
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    • pp.571-578
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    • 2013
  • Polyamide12 (PA12) is blended with ethylene propylene diene rubber (EPDM) at various compositions in the presence of maleated EPDM (mEPDM) to afford blend materials having the characteristics of thermoplastic elastomer (TPE). The EPDM/PA12 melt-blends are further irradiated with electron-beam (e-beam) at 0~100 kGy dosage, yielding selective crosslinking between EPDM chains while retaining melt-processibility originated from PA12 phase. mEPDM acts as a compatibilizer and affords additional improvements in mechanical properties of the EPDM/PA12 blend. With 25 kGy of e-beam irradiation and mEPDM, the EPDM/PA12 blends successfully exhibit TPE behaviors with reasonable elastomeric and mechanical properties.

Measurement of Viscosity Behavior in In-situ Anionic Polymerization of ε-caprolactam for Thermoplastic Reactive Resin Transfer Molding (반응액상성형에서 ε-카프로락탐의 음이온 중합에 따른 점도 거동 평가)

  • Lee, Jae Hyo;Kang, Seung In;Kim, Sang Woo;Yi, Jin Woo;Seong, Dong Gi
    • Composites Research
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    • v.33 no.2
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    • pp.39-43
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    • 2020
  • Recently, fabrication process of thermoplastic polyamide-based composites with recyclability as well as impact, chemical, and abrasion resistance have been widely studied. In particular, thermoplastic reactive resin transfer molding (TRTM) in which monomer with low viscosity is injected and in-situ polymerized inside mold has received a great attention, because thermoplastic melts are hard to impregnate fiber preform due to their very high viscosity. However, it is difficult to optimize the processing conditions because of high reactivity and sensitivity to external environments of the used monomer, ε-caprolactam. In this study, viscosity as an important process parameter in TRTM was measured during in-situ anionic polymerization of ε-caprolactam and the solutions for problems caused by high polymerization rate and sensitivity to moisture and oxygen were suggested. Reliability of the improved measurement technique was verified by comparing the viscosity behavior at various environmental conditions including humidity and atmosphere, and it is expected to be helpful for optimization of TRTM process.

Mechanical Properties for Processing Parameters of Thermoplastic Composite Using Automated Fiber Placement (자동 섬유 적층(AFP)을 활용한 열가소성 복합재의 공정 변수에 따른 기계적 물성 평가)

  • Sung, Jung-Won;Choe, Hyeon-Seok;Kwon, Bo-Seong;Oh, Se-Woon;Lee, Sang-Min;Nam, Young-Woo;Kweon, Jin-Hwe
    • Composites Research
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    • v.32 no.5
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    • pp.229-236
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    • 2019
  • In this study, the effects of the additional processing parameters on the mechanical properties of thermoplastic composites fabricated with automated fiber placement (AFP) were evaluated. Annealing and vacuum bag only processes were then performed on the manufactured thermoplastic composites, respectively. For verification, the crystallinity was measured by differential scanning calorimetry (DSC), confirming the variation of semi-crystalline thermoplastic composite according to the process conditions. The void content of thermoplastic composites was evaluated by matrix digestion method while microscopic examination confirmed the porosity distribution. The interlaminar shear strength test was conducted for three different process parameters (VBO, annealing, and no treatment). A comparison of the three tested strengths was made, revealing that the porosity value had larger effect on the mechanical properties of the thermoplastic composite compared to the degree of crystallinity. Additionally, when thermoplastic composite melted up, the pores were continuously removed under vacuum process; the removal of the pores resulted in an increase of the interlaminar shear strength.

Study on the Formulation of an Energetic Thermoplastic Propellant and its Properties(II) (고에너지 열가소성 추진제 제조 및 특성연구(II))

  • Kim, Han-cheol;Park, Eui-Yong;Jeong, Jea-Yun;Kim, Yoon-Gon;Choi, Sung-han;Kang, Tae-won;Oh, Kyeong-won
    • Journal of the Korean Society of Propulsion Engineers
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    • v.24 no.3
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    • pp.41-46
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    • 2020
  • In this study, measurement and analysis results from Differential scanning calorimetry(DSC) and Thermogravimetric analysis(TGA) on the newly developed high-energy thermoplastic elastomer(ETPE) propellant are described, followed by the previous study done under the same title as this paper [1]. The characteristics of high-energy thermoplastic propellant were also verified by conducting thermal analysis, and the LSGT, Shotgun & RQ Bomb test, was carried out as well. High energetic thermoplastic binders containing 45% of GAP(Glycidyl Azide Polymer), energetic plasticizer(DEGDN) and Oxidizer Aonium Perchlorate), RDX(reseach development explosive, cyclotrimethylenetrinitramine) were used to formulate the propellant.

Polymer matrices for carbon fiber-reinforced polymer composites

  • Jin, Fan-Long;Lee, Seul-Yi;Park, Soo-Jin
    • Carbon letters
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    • v.14 no.2
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    • pp.76-88
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    • 2013
  • Carbon fibers (CFs) have high service temperature, strength, and stiffness, and low weight. They are widely used as reinforcing materials in advanced polymer composites. The role of the polymer matrix in the composites is to provide bulk to the composite laminate and transfer load between the fibers. The interface between the CF and the resin matrix plays a critical role in controlling the overall properties of the composites. This paper aims to review the synthesis, properties, and applications of polymer matrices, such as thermosetting and thermoplastic resins.

The Stress-strain Relationship of Glass Fiber Reinforced Thermoplastic Composite (유리섬유 강화 열가소성 복합재료의 응력-변형률 관계)

  • 이중희
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.5
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    • pp.206-214
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    • 1996
  • Because of the wide variety of the composite materials, inherent variability in properties, and complex temperature and strain rate dependence, large strain behavior of these materials has not been well characterized. Large strain behavior under uniaxial tension is characterized over a range of temperatures and strain rates, and a modified simple linear viscoelastic model is fit to the observed data. Of particular importance is the strain rate and temperature dependence of these composites, and it is the primary focus of this study. The strain rate and temperature dependence is then used to predict limiting tensile strains, based on Marciniak imperfection theory. Excellent correlation was obtained between model and experiment and the results are summarized in maps of forming limit as a function of strain rate and temperature.

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A Study on the Material Behavior of Glass Fiber Reinforced Thermoplastic Composite in Uniaxial Tension (유리 섬유 강화 열가소성 복합재료의 1축 인장시 재료거동에 대한 연구)

  • Lee, J.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.96-101
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    • 1996
  • Glass fiber reinforced polymeric composites hold considerable promise for increased use in low cost high volume applications because of the potential for processing by solid phase forming. Unfortunately, because of the wide variety of such materials, inherent bariability in properties, and complex temperature and strain rate dependence, large strain behavior of these materials has not been well characterized. Of particular importance is failure during processing due to localized necking instability, and it is this phenomenon that is primary focus of this study. The strain rate and temperature dependence is used to predict limiting tensile strains, based on Mackinack imperfection theory. Excellent correlation was obtained between theory and experiment, and the results are summarized in the limit strains as a function of temperature and stain rate.

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Toughnening of Dielectric Material by Thermoplastic Polymer

  • Lee, Jung-Woo;Cho, Jae-Choon;Ra, Seung-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.207-208
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    • 2007
  • Recently, high performance microelectronic devices are designed in multi-layer structure in order to make dense wiring of metal conductors in compact size. Imprint lithography have received significant attention due to an alternative technology for photolithography on such devices. In this work, we synthesized dielectric composite materials based on epoxy resin, and investigated their thermal stabilities and dynamic mechanical properties for thermal imprint lithography. In order to enhance the mechanical properties and toughness of dielectric material, various modified polyetherimide(PEI) was applied in the resin system. Curing behaviours, thermal stabilities, and dynamic mechanical properties of the dielectric materials cured with various conditions were studied using dynamic differential scanning calorimetry (DSC), thermo gravimetric analysis (TGA), and Universal Test Method (INSTRON).

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