• 제목/요약/키워드: Thermo-Viscoplasticity

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AA6061 휠 성형공정의 열-점소성 유한요소해석 (Analysis of AA6061 Wheel Forging Processes by the Thermo-Viscoplastic Finite Element Method)

  • 김영훈;황병복
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.11-16
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    • 1997
  • In this study, the finite element analysis of AA6061 wheel forging processes over hot working range is performed and a thermo-viscoplasticity theory applicable to hot forging is applied for simulation. Aluminum alloy has frequently been utilized to manufacture automobile and aircraft parts due to its various advantages such as lightness, good forgeability, and wear resistance. Several forging conditions are applied to the simulation, such as die speeds, rib thicknesses, and depth of die cavity. The effectiveness of the simulation results is summarized in terms of metal flow, strain distributions, temperature distributions, forging load, which are essential to over all process design.

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A THERMO-ELASTO-VISCOPLASTIC MODEL FOR COMPOSITE MATERIALS AND ITS FINITE ELEMENT ANALYSIS

  • Shin, Eui-Sup
    • Journal of Theoretical and Applied Mechanics
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    • 제3권1호
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    • pp.45-65
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    • 2002
  • A constitutive model on oorthotropic thermo-elasto-viscoplasticity for fiber-reinforced composite materials Is illustrated, and their thermomechanical responses are predicted with the fully-coupled finite element formulation. The unmixing-mixing scheme can be adopted with the multipartite matrix method as the constitutive model. Basic assumptions based upon the composite micromechanics are postulated, and the strain components of thermal expansion due to temperature change are included In the formulation. Also. more than two sets of mechanical variables, which represent the deformation states of multipartite matrix can be introduced arbitrarily. In particular, the unmixing-mixing scheme can be used with any well-known isotropic viscoplastic theory of the matrix material. The scheme unnecessitates the complex processes for developing an orthotropic viscoplastic theory. The governing equations based on fully-coupled thermomechanics are derived with constitutive arrangement by the unmixing-mixing concept. By considering some auxiliary conditions, the Initial-boundary value problem Is completely set up. As a tool of numerical analyses, the finite element method Is used with isoparametric Interpolation fer the displacement and the temperature fields. The equation of mutton and the energy conservation equation are spatially discretized, and then the time marching techniques such as the Newmark method and the Crank-Nicolson technique are applied. To solve the ultimate nonlinear simultaneous equations, a successive iteration algorithm is constructed with subincrementing technique. As a numerical study, a series of analyses are performed with the main focus on the thermomechanical coupling effect in composite materials. The progress of viscoplastic deformation, the stress-strain relation, and the temperature History are careful1y examined when composite laminates are subjected to repeated cyclic loading.

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의탄성 형상기억합금에 대한 현상학적 구성모델 (A Phenomenological Constitutive Model for Pseudoelastic Shape Memory Alloy)

  • 호광수
    • 소성∙가공
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    • 제19권8호
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    • pp.468-473
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    • 2010
  • Shape memory alloys (SMAs) have the ability to recover their original shape upon thermo-mechanical loading even after large inelastic deformation. The unique feature is known as pseudoelasticity and shape memory effect caused by the crystalline structural transformation between two solid-state phases called austenite and martensite. To support the engineering application, a number of constitutive models, which can be formally classified into either micromechanics-based or phenomenological model, have been developed. Most of the constitutive models include a kinetic law governing the crystallographic transformation. The present work presents a one-dimensional, phenomenological constitutive model for SMAs in the context of the unified viscoplasticity theory. The proposed model does not incorporate the complex mechanisms of phase transformation. Instead, the effects induced by the transformation are depicted through the growth law for the back stress that is an internal state variable of the model.

6061 알루미늄합금 휠 단조공정의 해석 (An Analysis on the Forging Processes for 6061 Aluminum Alloy Wheel)

  • 김영훈;유태곤;황병복
    • 소성∙가공
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    • 제8권5호
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    • pp.498-506
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    • 1999
  • The metal forming processes of aluminum alloy wheel forging at elevated temperature are analyzed by the finite element method. A coupled thermo-mechanical model for analysis of plastic deformation and geat transfer is adapted in the finite element formulation. In order to consider the strain-rate effects on material properties and the flow stress dependence on temperatures, rigid-viscoplasticity is introduced in this formation. In this paper, several process conditions were applied to the dimulation such as die speed, rib thickness, and depth of die cavity. Simulation results are compared, and discussed with each case. Metal flow, die pressure distributions, temperature distributions, velocity fields and forging loads are summarized as basic data for process design and selection of a proper press equipment.

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영역/경계 분할에 의한 열탄점소성 손상 및 접촉 해석의 효율화 (Computational Efficiency of Thermo-Elasto-Viscoplastic Damage and Contact Analyses by Domain/Boundary Decomposition)

  • 김성준;신의섭
    • 한국전산구조공학회논문집
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    • 제22권2호
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    • pp.153-161
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    • 2009
  • 재료 비선형성을 갖는 열탄점소성 손상 문제와 경계 비선형성을 갖는 접촉 문제의 효율적인 해석을 위하여 열탄성 부영역, 열탄점소성/손상 부영역, 공유면, 접촉 공유면에 기반을 둔 영역/경계 분할법을 제안하였다. 대변형과 같은 지하학적 비선형성은 고려하지 않았으며, 영역 및 경계 분할에 관련된 공유면 및 접촉 공유면에서의 연속 구속 조건을 처리하기 위하여 간단한 벌칙 함수 기법을 적용하였다. 결과적으로 재료 및 경계 비선형성은 소수의 부영역과 접촉 경계면에서 계산되는 유한요소 행렬들에 국한된다. 따라서 적절한 해석 알고리듬을 구성하면 대폭적인 효율성 향상이 가능하게 된다. 간단한 수치 실험을 통해서 열탄점소성 손상 및 접촉 해석의 효율성에 관련된 기본적인 특성을 분석하였다.

통일구성방정식을 이용한 구조물의 열점소성 거동에 관한 해석 (Analysis of Thermo-Viscoplastic Behavior of Structures Using Unified Constitutive Equations)

  • 윤성기;이주진
    • 대한기계학회논문집
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    • 제15권1호
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    • pp.190-200
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    • 1991
  • 본 연구에서는 고온에 노출되는 열-점소성 거동의 해석을 위해 소성유동, 크 리프, 응력풀림(stress relaxation)등의 거동을 동시에 다룰 수 있는 통일구성방정식 모델에 대해 논하고 적절한 모델을 선정한다. 이 모델은 미소변형이론에 근거한 것 이므로 구조물의 거동을 소변형률(small strain)과 소회전(small rotation)의 범위내 로 가정하여 해석한다.선정된 모델에 대해서 시간변화율 형태의 방정식으로부터 유 한요소법을 통한 수치화와 사용된 구성방정식을 효율적으로 처리할 수 있는 수치해석 법상의 알고리듬을 제안한다. 제안된 알고리즘을 사용하여 유한요소법 전산코드를 적상하고, 작성된 코드를 이용하여 고온에서 하중을 받는 단순보와 국부적으로 심한 가열을 받는 구조물에 적용하여 고전적인 구성방정식으로 복합적인 해석이 어려웠던 열-점소성 거동을 효과적으로 해석할 수 있음을 보인다. 본 논문은 응력해석에 주안 점을 두었으므로 열해석에 관한 상세한 논의는 가급적 생략하기로 한다.