• Title/Summary/Keyword: Thermal-mechanical performance

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Analysis of Mechanical Stress Due to Magnetic Force and Thermal Expansion in Brsushless Motor (브러시레스 전동기에서 전자기적 가진력 및 열에 의한 기계적 음력해석)

  • Ha, Gyeong-Ho;Hong, Jeong-Pyo;Lee, Geun-Ho
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.51 no.5
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    • pp.221-227
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    • 2002
  • This paper deals with the mechanical stress analysis due to electromagnetic forces and the optimal design of the link considering the stress. The link in Interior Permanent Magnet Brushless Motor(IPM) have influence on both mechanical and magnetic performance. The decrease of the link thickness serves to improve the torque, whereas this decreases the strength of link. Therefore, it is necessary to determine the appropriate link thickness considering electromagnetic forces and thermal expansion. The effects of the variation of link thickness on the mechanical stress and the electromagnetic performance are analyzed by the structural and electromagnetic Finite Element Method. In addition, the mechanical structure design of the link is performed to reinforce the mechanical strength against magnetic forces while preserving a food magnetic torque.

Thermal Performance Variations of Glass Evacuated Tube Solar Collectors Depending on the Absorber Shape and the Incidence Angle of Solar Ray (흡수관 형상과 일사 각도에 따른 진공관형 태양열 집열기의 성능 변화)

  • Kim Yong;Seo Tae-Beom;Kang Yong-Heack
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.7
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    • pp.659-668
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    • 2005
  • The thermal performances of glass evacuated tube solar collectors are numerically investigated. Four different shapes of solar collectors are considered and the performances of these solar collectors are numerically investigated. Dealing with only collecting tube, the effects of not only the shape of the absorber tube but also the incidence angle of solar irradiation on the thermal performance of the collector are studied because the energy obtained by the absorber can be varied according to the incidence angle of solar radiation. However, the solar irradiation consists of the beam radiation as well as the diffuse radiation. Also, in actual system, the interference of solar irradiation and heat transfer interaction between the tubes should be considered. Therefore, this study considered these effects is carried out experimentally and numerically. The accuracy of the numerical model is verified by experiments. The result shows that the thermal performance of the absorber used a plate fin and U-tube is about $25\%$ better than those of the other models.

Probabilistic Estimation of Thermal Fatigue Performance of Three-Way Catalyst Substrate (삼원 촉매 담체의 확률론적 열피로 성능 평가)

  • Cho, Seok-Swoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.6
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    • pp.669-676
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    • 2014
  • A three-way catalyst substrate for domestic passenger car satisfies the design criteria for exhaust gas exchange and pressure drop but does not have satisfactory thermal fatigue performance. Prefracture faults in this three-way catalyst substrate has often been discovered in vehicle repair or vehicle inspection facilities. This paper presents a thermal fatigue performance estimation method for a three-way catalyst substrate using a probabilistic strength reduction factor model. This method is superior to the thermal fatigue performance estimation method for a three-way catalyst substrate that uses a deterministic strength model.

Thermal and Flow Modeling and Fin Structure Optimization of an Electrical Device with a Staggered Fin (엇갈림 휜을 갖는 전자기기의 열유동 모델링 및 휜 형상 최적 설계)

  • Kim, Chiwon;Lee, Kwan-Soo;Yeo, Moon Su
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.12
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    • pp.645-653
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    • 2017
  • Thermal and flow modeling and fin structure optimization were performed to reduce the weight of an electrical device with a staggered fin. First, a numerical model for thermal and flow characteristics was suggested, and then, the model was verified experimentally. Using the verified model, improvement in cooling performance of the cooling system through the staggered fins was predicted. As a result, 87.5% of total heat generated was dissipated through the cooling fins, and a thermal island was observed in the rotor because of low velocity of the internal air flow through the air gap. In addition, it was confirmed that the staggered fin improves the cooling performance but it also increases the total pressure drop within the cooling system, by maximizing the leading edge effect. Based on this analysis result, the effect of each design parameter on the thermal and flow characteristics was analyzed to select the main optimal design parameters, and multi-objective optimization was performed by considering the cooling performance and the fin weight. In conclusion, the optimized fin structure improved the cooling performance by 7% and reduced the fin weight by 28% without any compromise of the pressure drop.

A study on the design and cooling of the heat sink with hybrid structure of conductive polymer composite and metal (열전도성 고분자 복합소재/금속 소재 하이브리드 구조의 방열기구 설계 및 방열특성에 관한 연구)

  • Yoo, Yeong-Eun;Kim, Duck Jong;Yoon, Jae Sung;Park, Si-Hwan
    • Design & Manufacturing
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    • v.10 no.3
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    • pp.14-19
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    • 2016
  • Thermally or electrically conductive filler reinforced polymer composites are extensively being developed as the demand for light weight material increases rapidly in industiral applications need good conductivity such as heat sink of the electronics or light. Carbon or ceramic materials like graphite, carbon nanotube or boron nitride are typical conductive fillers with good thermal or electical conductivity. Using these conductive fillers, the polymer composites in the market show wide range of thermal conductivity from approximately 1 W/mK to 20 W/mK, which is quite enhanced considering the thermal conductivity lower than 0.5 W/mK for most polymeric materials. The practical use of these composites, however, is yet limited to specific applications because most composites are still not conductive enough or too difficult to process, too brittle, too expensive for higher conductivity. For practical use of conductive composite, the thermal conductivity required depending on the heat releasing mode are studied first for simplified unit cooling geometry to propose thermal conductivities of the composites for reasonable cooling performance comparing with the metal heat sink as a reference. Also, as a practical design for heat sink based on polymer composite, composite and metal sheet hybrid structures are investigated for LED lamp heat sink and audio amplication module housing to find that this hybrid structure can be a good solution considering all of the cooling performance, manufacturing, mechanical performance, cost and weight.

A Performance Analysis on a Chiller with Latent Thermal Storage According to Various Control Methods (잠열 축열식 칠러시스템의 제어 방식에 따른 성능 분석)

  • Kang, Byung Ha;Kim, Dong Jun;Lee, Choong Seop;Chang, Young Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.29 no.11
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    • pp.592-604
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    • 2017
  • A chiller, having a thermal storage system, can contribute to load-leveling and can reduce the cost of electricity by using electricity at night. In this study, the control experiments and simulations are conducted using both conventional and advanced methods for the building cooling system. Advanced approaches, such as the "region control method", divide the control region into five zones according to the size of the building load, and determines the cooling capacities of the chiller and thermal storage. On the other hand, the "dynamic programming method" obtains the optimal cooling capacities of the chiller and thermal storage by selecting the minimum-cost path by carrying out repetitive calculations. The "thermal storage priority method" shows an inferior chiller performance owing to the low-part load operation, whereas the chiller priority method leads to a high electric cost owing to the low utilization of thermal storage and electricity at night. It has been proven that the advanced control methods have advantages over the conventional methods in terms of electricity consumption, as well as cost-effectiveness. According to the simulation results during the winter season, the electric cost when using the dynamic programming method was 6.5% and 8.9% lower than that of the chiller priority and the thermal storage priority methods, respectively. It is therefore concluded that the cost of electricity utilizing the region control method is comparable to that of the dynamic programming method.

A Numerical Study on the Discharging Performance of a Packing Module in a Thermal Storage Tank (축열조 내 패킹 모듈의 방열 성능에 대한 수치해석)

  • Lee, Yong Tae;Chung, Jae Dong;Park, Hyoung Joon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.7
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    • pp.625-631
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    • 2015
  • In this study, a numerical analysis on the discharging performance of a thermal storage tank completely filled with packing modules is investigated. The enthalpy-porosity method is adopted to analyze phase change phenomenon. Using this method, the melting process of a packing module in the thermal storage tank was studied as the HTF (heat transfer fluid) flows down from the top of the tank at the discharging mode. There are some design factors such as the module arrangement and the number of modules, but this study focuses on the effects of varying the flow rate of the HTF on the outlet temperature of the HTF, molten fraction, and thermal storage density. As the flow rate increases, the outlet temperature of the HTF gets higher and the total melting time of the PCM decreases. Additionally, the thermal storage density is increased so that it reaches about 93% for the desired value.

Effects of Mesh Size in a Flat Evaporator and Condenser Cooling Capacity on the Thermal Performance of a Capillary Pumped Loop

  • Boo, Joon-Hong
    • Journal of Mechanical Science and Technology
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    • v.14 no.1
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    • pp.121-129
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    • 2000
  • The thermal performance of a flat evaporator for capillary pumped loop (CPL) applications was investigated. Two to four layers of coarse wire screen wicks were placed onto the heated surface to provide irregular passages for vapor flow. The evaporator and condenser were separated by a distance of 1.2 m and connected by individual liquid and vapor lines. The wall material was copper and the working fluid was ethanol. The experimental facility utilized a combination of capillary and gravitational forces for liquid return, and distribution over the evaporator surface. The tubing used for vapor and liquid lines was 9.35 mm or less in diameter and heat was removed from the condenser by convection of air. A heat flux of up to $4.9{\times}10^4$ $W/m^2$ was applied to a flat evaporator having dimensions of 100 mm by 200 mm, 20 mm thick. The thermal resistance of the system as well as the temperature characteristics of the system was investigated as the evaporator heat flux and the condenser cooling capacity varied. The performance of the evaporator and effect of condenser cooling capacity were analyzed and discussed.

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Evaluation of Thermal Comfort and Ventilation Performance in the Lecture Room with Ventilation System and Two Different Air-conditioning Systems: System Air-conditioner or Fan Coil Unit (환기시스템 설치 강의실에서 시스템에어컨과 팬코일유닛의 열쾌적성 및 환기성능 평가)

  • Han Chang-Woo;Noh Kwang-Chul;Oh Myung-Do
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.11
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    • pp.1079-1087
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    • 2005
  • In this paper, thermal comfort and ventilation performance characteristics in the lecture room with the ventilation system and two different air-conditioning systems, system air-conditioner or fan coil unit, were evaluated by experimental and numerical methods. We compared the measured data with the computational results of the predicted mean vote and carbon dioxide concentration. Additionally the ventilation effectiveness was calculated numerically. From a viewpoint of the uniformity of PMVs in the lecture room, the thermal distribution performance of the system air-conditioner was more effective than the fan coil unit. Carbon dioxide concentration and ventilation effectiveness were barely affected by the type of the air-conditioning system.

Evaluation of Structural Integrity and Cooling Performance of 4250 kVA Power Transformer with ONAN Mode (ONAN 모드 4250kVA 변압기의 구조 건전성과 냉각 성능의 평가)

  • Yang, Chaofan;Kim, Seongik;Cho, Jong-Rae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.7
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    • pp.48-57
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    • 2021
  • The main research content of this paper is to evaluate the structural integrity and the cooling performance of 4250 kVA power transformer with ONAN(Oil Natural and Air Natural) mode. The dynamic analysis is used to verify the structural safety of the transformer by seismic loading. The transformer structure is simplified and NX software is used to build a three-dimensional model, and ANSYS commercial software is used to calculate the stress and deformation by applying corresponding load. The analysis result was evaluated whether it satisfies the design requirements according to the IEEE Std 693 standard. In terms of thermal analysis to evaluate the cooling performance, the thermal physical model is used to calculate the heat exchange between the radiator and the tank in the steady state, and the result is input into the Fluent software to calculate the internal temperature field of the transformer tank, which reduces the calculation cost of thermal fluid. Comparing the simulated hot spot temperature and top oil temperature of the transformer with the calculation results of the IEC60076 classic model, it is found that the error is only 1.9%.